Right Exhaust Manifold (G1557022): Installation

The following step(s) applies to: 

All vehicles 

1. CAUTION:

   • Make sure that the mating faces are clean and free of foreign material.
   • Make sure the anti-seize compound does not contact the catalyst monitor sensor tip.
   • If accidentally dropped or knocked install a new sensor.
   • Make sure the catalyst monitor sensor wiring harness is not twisted more than 180 degrees and is not in contact with either the exhaust or driveshaft.
   NOTE: If the original sensor is to be installed, apply lubricant meeting specification ESE-M12A4-A to the thread of the sensor.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Torque  : 45 Nm 

2. CAUTION: LH illustration shown, RH is similar.
   NOTE: Install a new gasket.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Install the special tool.

   Special Tool(s): 303-1444-01 

   Renew Part: Exhaust manifold gasket Quantity: 1  .

3. CAUTION: LH illustration shown, RH is similar.
   NOTE: If a new cylinder head is installed use the special tools in the illustration.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Special Tool(s): 303-1444-02 

4. CAUTION:

   • Make sure that new bolts are installed.
   • LH illustration shown, RH is similar.
   NOTE: Install the spacers in the noted position.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Install the Special Tool(s): JLR-303-1652 

   Renew Part: Exhaust manifold bolts Quantity: 1  .

   Torque  : 10 Nm 

5. CAUTION: LH illustration shown, RH is similar.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Remove the special tool.

6. CAUTION:

   • Make sure that new bolts are installed.
   • LH illustration shown, RH is similar.
   NOTE: Install the spacers in the noted position.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Renew Part: Exhaust manifold bolts Quantity: 1  .

   Torque  : 10 Nm 

7. CAUTION: LH illustration shown, RH is similar.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Remove the Special Tool(s): JLR-303-1652 

   Torque  : 18 Nm 

8. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Torque 

   Bolts 6.3 x 13: 3 Nm 

   Bolt M8: 25 Nm 

9. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

The following step(s) applies to: 

Right-hand drive vehicles 

1. Refer to: STEERING GEAR - RWD

   Refer to: STEERING GEAR - AWD

The following step(s) applies to: 

All vehicles 

1. Refer to: EXHAUST SYSTEM - RWD

   Refer to: EXHAUST SYSTEM - AWD

2. Refer to: STARTUP BATTERY DISCONNECT AND CONNECT