Left Fuel Rail (G1280005): Installation

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Install new O-ring seals.

Renew Part: Fuel injector O-ring seals Quantity: 1 .
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Install new Teflon seals.

Special Tool(s): 310-198

Renew Part: Fuel injector seal Quantity: 1 .
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Special Tool(s): 310-199
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Install a new fuel injector clamp.

Renew Part: Fuel Injector replacement kits Quantity: 1 .
CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.

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Special Tool(s): 310-200-01 , 310-200-02
CAUTION:
- Make sure that the area around the open fuel injector ports are clean and free of foreign material and lubricant prior to installing the fuel injector.
- When Installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
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CAUTION:
- If new fuel injectors are installed, a new injector clamp must be installed
- Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
- Tighten the fuel rail retaining bolts a turn at a time until the correct torque is achieved.
NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.

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Torque : 20 Nm
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Special Tool(s): 310-200-01 , 310-200-02
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Torque : 20 Nm
NOTE: Tighten in the sequence indicated.

Fig 1: Fuel Rail Tightening Sequence
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Torque
- Bolt 2: 30 Nm
- Bolt 3: 30 Nm
- Bolt 1: 30 Nm
- Bolt 4: 30 Nm
NOTE: RH shown LH similar.

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Special Tool(s): 303-1450

Torque : 20 Nm
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Torque : 7 Nm
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NOTE:
- Lubricate the union threads with clean engine oil.
- Do not tighten at this stage.
- Remove and discard the blanking caps.
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Torque

union: 21 Nm

bolts: 8 Nm
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Torque : 21 Nm
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Refer to: SECONDARY BULKHEAD LEFT PANEL
Refer to: ENGINE COVER - V8 S/C 5.0L PETROL
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT