Cylinder Head Gasket (G1867838): Installation

WARNING: This page is about a different variant/trim than selected.

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Check cylinder head face for distortion, across the center and from corner to corner.

Refer to: CYLINDER HEAD DISTORTION
Refer to: CYLINDER HEAD GASKET SELECTION - INGENIUM I4 2.0L DIESEL
CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign material.

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NOTE: The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.

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Renew Part: Cylinder head gasket Quantity: 1 .
CAUTION: Make sure that the component is correctly located on the locating dowels.

NOTE: With assistance, install the component.

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Use the special tool to install the cylinder head bolts.

Install the Special Tool(s): JLR-303-1653
CAUTION:
- Make sure that new cylinder head bolts are installed.
- Tighten the bolts in the indicated sequence.
Fig 1: Cylinder Head Bolts Tightening Sequence
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Renew Part: Cylinder head bolts Quantity: 1.

Torque

Stage 1: 10 Nm

Stage 2: 20 Nm

Stage 3: 53 Nm
CAUTION: Carry out the following procedure in the indicated sequence.

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Torque

Stage 1:

Loosen the bolt: 180° : 180°

Stage 2:

Tighten the bolt: 53 Nm : 53 Nm
CAUTION: Tighten the bolts in the indicated sequence.

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- Torque
  Stage 1: 90°
  
  Stage 2: 120°
- Remove the special tool.
  Remove the Special Tool(s): JLR-303-1653
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Torque: 13 Nm
NOTE: Install the camshaft followers in the sequence mark in the removal step.

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CAUTION: Make sure that a new component is installed.

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Renew Part: Cylinder head temperature sensor Quantity: 1 .

Torque: 11 Nm
CAUTION: If accidentally dropped or knocked install a new glow plug.

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Torque: 13 Nm
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Torque: 25 Nm
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CAUTION: Install new o-ring seals

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Renew Part: Oil filter housing inlet/outlet O-ring seals Quantity: 1 .
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Torque: 12 Nm
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Torque: 12 Nm
Install the valve cover.
Refer to: CAMSHAFT CARRIER
Install the exhaust manifold.
Refer to: EXHAUST MANIFOLD - INGENIUM I4 2.0L DIESEL - MID, LOW POWER

Refer to: EXHAUST MANIFOLD - INGENIUM I4 2.0L DIESEL - HIGH POWER
Install the intake manifold.
Refer to: INTAKE MANIFOLD

Refer to: INTAKE MANIFOLD
Install the oil filter element.
Refer to: OIL FILTER ELEMENT
Lower the vehicle.