Camshaft Carrier (G2172630): Installation

WARNING: This page is about a different variant/trim than selected.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

If a new camshaft carrier is not being installed, make sure that the dowels have been cleaned and all traces of sealant is removed.
NOTE: Only carry out this step if previously removed

Install the lifting brackets.

Torque: 47 Nm
NOTE:
- Only carry out this step if previously removed
- Install a new seal.
Install the oil filler neck.

Renew Part: Oil fill pipe O-ring seal Quantity: 1 .

Torque: 12 Nm
NOTE:
- Only carry out this step if previously removed
- Install the component and finger tighten the bolts before final tightening in sequence illustrated.
Fig 1: Breather Vent Module Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install a new seal the breather vent module assembly.

Renew Part: Breather vent module seal Quantity: 1 .

Torque: 12 Nm
NOTE:
- Only carry out this step if previously removed
- Install the components and finger tighten the bolts before final tightening in sequence illustrated.
- Make sure that these components are installed to the noted removal position.
Fig 2: Camshaft Bearing Caps Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the camshafts.
- Install the camshaft bearing caps.
  Torque: 11 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Align the camshafts and install the special tool JLR-303-1625.

Special Tool(s): JLR-303-1625
CAUTION: Install and finger tighten bolts before final tightening in sequence illustrated.

NOTE: Install a new gasket.

Fig 3: Camshaft Carrier Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the camshaft carrier and tighten the bolts in the illustrated sequence.

Renew Part: Camshaft carrier gasket Quantity: 1 .

Torque

M8 x 80

Stage 1: 15 Nm

Stage 2: 45°

M8 x 40: 25 Nm
Install the breather vent module pipe.
Install the cylinder head temperature sensor electrical connector bracket.
Torque: 12 Nm
Install the wiring harness and connect the 2 electrical connectors.
Install the Noise, Vibration and Harshness (NVH) material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the camshaft gear bolt finger tight at this stage.

Special Tool(s): JLR-303-1625

Renew Part: Camshaft sprocket bolt Quantity: 1 .
CAUTION: Use 2 suitable M6 X 20 bolts to install the special tool to the cylinder head.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): JLR-303-1631
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Fully tighten the camshaft gear bolt and remove the special tool.

Special Tool(s): JLR-303-1631

Torque

Stage 1: 80 Nm

Stage 2: Loosen 90°

Stage 3: 80 Nm

Stage 4: 90°
Install the upper timing chain.
Refer to: UPPER TIMING CHAIN - REMOVE FOR ACCESS (G2735404)
Install the fuel injectors.
Refer to: FUEL INJECTORS
Install the fuel rail.
Refer to: FUEL RAIL
Connect the startup battery ground cable.
Refer to: BATTERY AND CABLES