Upper Timing Cover (G2030666): Installation
WARNING: This page is about a different variant/trim than selected.
- NOTE: Make sure that a new gasket is installed.
Apply a 3 mm diameter bead of RTV sealant to the upper timing chain cover gasket in the position shown.
Refer to: SPECIFICATIONS .
Renew Part: Timing chain cover gasket Quantity: 1.
Install the upper timing chain cover gasket.
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CAUTION: Install the component in the sequence shown.
Install the upper timing cover in the sequence shown.
Torque
Stage 1: 5 Nm
Stage 2: 13 Nm
Stage 3: Loosen: 180°
Stage 4: 13 Nm
- Install the noise, vibration and harshness (NVH) pad.
Lubricate the variable valve timing solenoid bore with clean engine oil.
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CAUTION:
- Make sure that the area around the component is clean and free of foreign material.
- Inspect the O-ring seals, install a new component if damaged.
Install the variable valve timing solenoids.
Torque: 9 Nm
- Install the variable valve timing solenoid wiring harness and secure with the clips.
- Connect the 2 electrical connectors for the variable valve timing solenoids.
- Install the upper wiring harness support bracket.
Torque: 10 Nm
- Install the wiring harness onto the support bracket and secure with the 3 clips.
- Install the coolant separator.
Torque: 10 Nm
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- Install the coolant pipe bracket onto the upper timing cover assembly.
- Install the 2 right side coolant pipes to the coolant separator.
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- Install the left side coolant pipe to the coolant separator.
- Install the 2 coolant pipes to the underside of the oil separator.
- Install the left side secondary bulkhead panel.
Refer to: SECONDARY BULKHEAD LEFT PANEL - INGENIUM I4 2.0L PETROL .
- Fill and bleed the coolant system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
- Install the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL .
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .