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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - INGENIUM I4 2.0L Petrol -- XF/(X260)) >> Engine - INGENIUM I4 2.0L Petrol (G2289429) >> Removal And Installation >> Engine Front Cover (G2046459) >> Installation

Engine Front Cover (G2046459): Installation

WARNING: This page is about a different variant/trim than selected.
  1. CAUTION:
    • Inspect the front cover and replace if necessary.
    • Make sure that the surface of the front cover and the engine is clean and free of foreign material.
    • Steps 1-4 must be completed within 7 minutes of starting to apply the RTV.
    G13900981Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant in the position shown.

    Refer to: SPECIFICATIONS .

  2. G13900836Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine front cover.
    • Use the front cover alignment tool to align the front cover.

      Special Tool(s): JLR-303-1672 

  3. CAUTION: Do not fully tighten the bolts at this stage.
    G13900983Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and finger tighten the 4 bolts.

  4. CAUTION: Continuous forward pressure must be applied on the tool.
    G13900838Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 4 bolts in the sequence illustrated.

    Torque: 12 Nm 

  5. CAUTION: This step must be completed within 40 minutes of starting to apply the RTV.
    G13900839Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 8 bolts.

    Torque: 12 Nm 

  6. G13900840Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front cover alignment tool.

    Special Tool(s): JLR-303-1672 

  7. CAUTION: This step is only required if the front cover is re-used.
    G13900841Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1628 

    • Rotate the special tool and the crankshaft front seal 35° in a counter clockwise direction.
    • Remove the special tool and the crankshaft front seal.
    • Remove and discard the crankshaft front seal.
  8. CAUTION: This step is only required if the front cover is re-used.
    G13900842Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new crankshaft front seal to the special tool.

      Special Tool(s): JLR-303-1628 

      Renew Part: Crankshaft front oil seal  Quantity: 1. 

    • Install the special tool and the crankshaft front seal.
    • Rotate the crankshaft front seal and special tool 35° in a clockwise direction.
    • Remove the special tool.
  9. CAUTION: Make sure that the component is correctly located on to the dowel.
    G13894293Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the crankshaft pulley.
    • Install the crankshaft pulley special tool.

      Special Tool(s): JLR-303-1630 

  10. CAUTION: Tighten the bolts in a diagonal sequence.
    • Install and tighten 4 new crankshaft pulley retaining bolts.

      Renew Part: Crankshaft pulley bolts  Quantity: 4. 

      Torque 

      Stage 1: 37 Nm 

      Stage 2: 90° 

  11. Remove the crankshaft pulley special tool.
    • Install the front left accessory drive belt pulley.

      Torque: 48 Nm 

    • Install the centre accessory drive belt pulley.

      Torque: 25 Nm 

  14. Install the accessory drive belt.

    Refer to: ACCESSORY DRIVE BELT .

  15. Connect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  16. Fill the engine with oil.

    Refer to: ENGINE OIL VACUUM DRAINING AND FILLING .

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