Cylinder Head (G2029685): Installation

WARNING: This page is about a different variant/trim than selected.

Check cylinder head face for distortion, across the center and from corner to corner.
CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign material.

Install the dowels.
NOTE: The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.

Install the new cylinder head gasket.

Renew Part: Cylinder head gasket Quantity: 1.
CAUTION: Make sure that the component is correctly located on the locating dowels.

NOTE: With assistance, install the component.

Install the cylinder head.
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Use the special tool to install the cylinder head bolts.

Install the Special Tool(s): JLR-303-1653
CAUTION: Make sure that new cylinder head bolts are installed.

NOTE: Tighten the bolts in the indicated sequence.

Fig 1: Cylinder Head Bolts Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the cylinder head bolts.

Renew Part: Cylinder head bolts Quantity: 1.

Torque

Stage 1: 10 Nm

Stage 2: 20 Nm

Stage 3: 53 Nm
CAUTION: Carry out the following procedure in the indicated sequence.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Stage 1: Loosen the bolt:180°
- Stage 2: Tighten the bolt: 53 Nm.
NOTE: Tighten the bolts in the indicated sequence.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Stage 1: 90°
- Stage 2: 120°
- Remove the special tool.
  Remove the Special Tool(s): JLR-303-1653
Tighten the center bolt.
Torque: 25 Nm
Install the 3 bolts from the rear of the cylinder head assembly.
Torque: 12 Nm
CAUTION:
- Make sure that the components are clean, dry and free from corrosion and foreign material.
- Check all timing components for wear and install new components if required.
NOTE: Mark each camshaft roller follower and lash adjuster. Make sure each component is returned to its original fitted position.
- Install the 8 tappets.
- Install the 8 camshaft roller followers.
NOTE: This step is only required if previously removed.

Install the timing chain guide and the retaining bolt.

Torque: 25 Nm
Install the Noise, Vibration and Harshness (NVH) material to the intake manifold.
Install the NVH material to the front of the cylinder head.
Install the coolant outlet pipe and retaining bolt.
Torque: 12 Nm
CAUTION: Install new O-ring seals.

Install the 5 O-ring seals.

Renew Part: Oil filter housing inlet/outlet O-ring seals Quantity: 1.
WARNING: Be prepared to collect escaping oil.

Install the oil filter housing and the 3 retaining bolts.

Torque: 12 Nm
- Install the coolant pipe assembly.
- Install the 2 retaining bolts.
  Torque: 25 Nm
CAUTION: Install a new sensor.

Install the engine oil temperature sensor.

Renew Part: Engine oil temperature sensor Quantity: 1.

Torque: 10 Nm
- Install the engine wiring harness bracket.
- Install the retaining bolt.
  Torque: 10 Nm
- Connect the 3 electrical connectors.
Install the valve cover.
Refer to: VALVE COVER .
Install the turbocharger.
Refer to: TURBOCHARGER - INGENIUM I4 2.0L DIESEL - MID, LOW POWER .
Install the intake manifold.
Refer to: INTAKE MANIFOLD .
Install the oil filter element.
Refer to: OIL FILTER ELEMENT .
Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .