High Pressure Exhaust Gas RECIRCULATION Valve (G1868230): Installation

1. Install the EGR valve.

   Torque 

   1. Upper retaining bolt: 12 Nm 
   2. Lower retaining bolts: 7 Nm 
2. • Install the EGR valve inlet pipe.
   • Install a new gasket.

     Renew Part: EGR inlet pipe to EGR valve gasket  Quantity: 1  . Part Number:

   • Torque  : 12 Nm 
3. Connect the 2 coolant hoses.
4. Connect the electrical connector.
5. NOTE: This step only applies to vehicles fitted with a high pressure Exhaust gas Recirculation (EGR) cooler.
   • Install the high pressure EGR valve to high pressure EGR cooler pipe.
   • Install new gaskets.

   Renew Part: Exhaust gas recirculation pipe gasket  Quantity: 1  . Part Number:

6. NOTE: This step only applies to vehicles not fitted with a high pressure Exhaust Gas Reciculation (EGR) cooler.
   • Install the high pressure EGR valve to intake manifold connecting pipe.
   • Install a new gasket.

     Renew Part: Exhaust gas recirculation pipe gasket  Quantity: 1  . Part Number:

   • Install a new O-ring seal.

     Renew Part: EGR pipe to intake manifold O-ring seal  Quantity: 1  . Part Number:

   • Torque 

   EGR pipe to EGR valve bolts: 12 Nm 

   EGR pipe to intake manifold bolts: 7 Nm 

7. Fill and bleed the cooling system.

   Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING

8. Install the engine cover.

Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL