High Pressure Exhaust Gas RECIRCULATION Cooler (G1868231): Removal

1. WARNING: Make sure to support the vehicle with axle stands.

   Raise and support the vehicle.

2. Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL
3. Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING
4. Refer to: COOLANT EXPANSION TANK
5. Refer to: DIESEL FUEL SYSTEM HEALTH AND SAFETY PRECAUTIONS
6. CAUTION:

   • Be prepared to collect escaping fuel.
   • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

7. CAUTION: Be prepared to collect escaping coolant.

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8. CAUTION: Be prepared to collect escaping coolant.

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9. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

10. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

11. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 7 Nm 

12. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 12 Nm 

13. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 4 Nm 

14. CAUTION: Install a new gasket.
    NOTE: Do not disassemble further if the component is removed for access only.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Renew Part: EGR cooler to EGR valve gasket  Quantity: 1  .

    Torque 

    1. 12 Nm 
    2. 7 Nm 

15. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque  : 3.6 Nm