Exhaust Manifold - INGENIUM I4 2.0L Diesel - Mid, Low Power (G1817151): Installation

The following step(s) applies to: 

All vehicles

1. Install a new gasket.

   Renew Part: Exhaust manifold gasket  Quantity: 1  .

2. CAUTION: If the original cylinder head is installed use the special tools stated in this step. Failure to follow this instruction may cause damage to the cylinder head.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Special Tool(s): 303-1444-01 

3. CAUTION: If a new cylinder head is installed use the special tools stated in this step. Failure to follow this instruction may cause damage to the cylinder head.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Special Tool(s): 303-1444-02 

4. Fig 1: Exhaust Manifold Tightening Sequence

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Tighten the retaining bolts in the illustrated sequence.

   Install the Special Tool(s): JLR-303-1652 

   Torque 

   Stage 1: 15 Nm 

   Stage 2: 28 Nm 

5. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Remove the special tools.

   Special Tool(s): 303-1444-01, 303-1444-02 

6. Fig 2: Exhaust Manifold Tightening Sequence

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Tighten the retaining bolts in the illustrated sequence.

   Remove the Special Tool(s): JLR-303-1652 

   Torque 

   Stage 1: 15 Nm 

   Stage 2: 28 Nm 

7. • Install the EGR pipe.
   • Install a new gasket.

   Renew Part: Exhaust gas recirculation gasket  Quantity: 1  .

   Torque: 12 Nm 

8. Install the heatshields.

   Torque: 8 Nm 

   The following step(s) applies to: 

   Vehicles with diesel particulate filter (DPF)

9. Install the catalytic converter and Diesel Particulate Filter (DPF) assembly.

   Refer to: CATALYTIC CONVERTER AND DIESEL PARTICULATE FILTER ASSEMBLY

   The following step(s) applies to: 

   Vehicles without diesel particulate filter (DPF)

10. Install the catalytic converter assembly.

    Refer to: CATALYTIC CONVERTER

    The following step(s) applies to: 

    All vehicles

11. Install the turbocharger.

    Refer to: TURBOCHARGER - INGENIUM I4 2.0L DIESEL - MID, LOW POWER

12. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT