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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 278 (Engine - INGENIUM I4 2.0L Diesel -- XE/(760) (2 Of 2)) >> Engine - INGENIUM I4 2.0L Diesel (G1817138) >> Removal And Installation >> Intake Balance Shaft Gear Renew >> Installation

Intake Balance Shaft Gear Renew: Installation

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  1. G13998007Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the intake balance shaft gear.

  2. CAUTION: Install the special tool finger tight only.
    G13998005Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Carefully install the balance shaft gear retaining tool finger tight.

  3. G13998009Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the windage tray.
    • Install and tighten the 12 bolts in the illustrated sequence.

    Torque 

    Bolts 1 and 2: 12Nm 

    Bolts 3 to 6: 10Nm 

    Bolts 7 to 12: 12Nm 

  4. G13997978Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new O-ring seal to the oil pump.

    Renew Part: Oil pump O-ring seal  Quantity: 1  .

  5. G13997977Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the oil pump.
    • Install and tighten the 4 bolts.

      Renew Part: Oil pump bolts  Quantity: 4  .

      Torque  : 25Nm 

    • Install the oil pump electrical connector to the cylinder block.
    • Install the wiring harness into the 3 clips.
  6. CAUTION: Make sure the oil pump drive sprocket is correctly installed.
    G13901749Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 sprockets and the oil pump drive chain.
    • Use the special tool to counter the force and install and tighten the bolt.

    Renew Part: Oil pump gear bolt  Quantity: 1  .

    Torque 

    Stage 1: 60Nm 

    Stage 2: 90° 

  7. NOTE: If equipped.
    G13901750Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the oil pump chain tensioner.

  8. G13901751Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use a suitable tool and cleaning solution to clean the mating face.

  9. CAUTION: Make sure all the mating faces are clean and free from foreign material.
    G13901752Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply a continuous 3 mm diameter bead of sealant to the area illustrated.

  10. G13901753Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the oil pan.
    • Install, but do not fully tighten the 2 shoulder bolts to the positions illustrated.
  11. G13901754Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 16 bolts in the illustrated sequence.

    Torque 

    Bolts 1 to 13: 25Nm 

    Bolt 14: 35Nm 

    Bolts 15 and 16: 25Nm 

  12. Install the intake side balance shaft.

    Refer to: BALANCE SHAFT ASSEMBLY

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