LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 278 (Engine - INGENIUM I4 2.0L Diesel -- XE/(760) (2 Of 2)) >> Engine - INGENIUM I4 2.0L Diesel (G1817138) >> Removal And Installation >> Exhaust Balance Shaft Gear Renew >> Removal

Exhaust Balance Shaft Gear Renew: Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: LIFTING

  2. Remove the exhaust side balance shaft.

    Refer to: BALANCE SHAFT ASSEMBLY

  3. G13901709Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 16 bolts.

  4. NOTE: Make sure the oil pan is suitably supported.
    G13901710Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use a suitable tool to remove the oil pan from the cylinder block.

  5. NOTE: If equipped.
    G13901711Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use a suitable pin to lock the oil pump chain tensioner in the released position.

  6. G13901712Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use the special tool to counter the force and remove the bolt from the oil pump sprocket.

      Special Tool(s): 205-053 

    • Remove the 2 sprockets and the oil pump drive chain.
    • Discard the bolt.
  7. G13997977Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the electrical connector.
    • Release the wiring harness from the 3 clips.
    • Remove the 4 bolts.
    • Remove the oil pump.
  8. G13997978Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the O-ring seal.

  9. G13997979Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 12 bolts.
    • Remove the windage tray.
  10. G13900832Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 4 bolts.

  11. G13900811Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the balance shaft gear retaining tool.

    Special Tool(s): JLR-303-1681 

  12. NOTE: The crankshaft position may need to be constantly adjusted when removing the exhaust balance shaft gear.
    G13997982Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    1. Remove the exhaust balance shaft gear from the 1. bearing housing.
    2. Rotate the gear 180°.
    3. Use the special tool to rotate the crankshaft to allow the gear to be removed.
    4. Remove the gear.