Fuel Rail (G1817177): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

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Install the fuel rail and tighten the 2 retaining bolts to the correct torque.

Torque : 25Nm
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Install the fuel rail bracket and tighten the 2 bolts to the correct torque.

Torque : 11Nm
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Connect the fuel rail electrical connector.
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Make sure a new fuel supply pipe is installed.

Renew Part: Fuel rail supply pipe(s) Quantity: 1 .
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Tighten the high-pressure fuel pipe to the fuel pump union.

Torque : 15Nm
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Tighten the high-pressure fuel pipe to the fuel pump union.

Torque : 62°
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Install the fuel line onto the fuel rail and tighten the union to the correct torque.

Torque

Stage 1: 10Nm

Stage 2: 62°
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Correctly position the fuel pipe and secure in place with the fuel pipe bracket.

Torque : 11Nm
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Install the Exhaust Gas Recirculation (EGR) valve and tighten the 3 bolts to the correct torque.

Torque : 9Nm
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Make sure a new gasket is install to the EGR inlet pipe.

Renew Part: EGR inlet pipe to EGR valve gasket Quantity: 1 .
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Install the EGR inlet pipe and tighten the 2 bolts to the correct torque.

Torque : 11Nm
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Connect the EGR valve electrical connector.
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Install the fuel return pipe and connect the fuel rail electrical connector.
CAUTION: Make sure that new components are installed.

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Install the fuel rail to fuel injector high pressure fuel pipes.

Renew Part: Fuel injector high pressure pipe(s) Quantity: 1 .

Torque

Stage 1: 10Nm

Stage 2: 62°
CAUTION: Make sure that the electrical connectors are installed correctly.

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- Connect the 4 fuel injector electrical connectors.
- Gently pull each fuel injector electrical connector to make sure it has been installed correctly.
CAUTION:
- Install a new gasket.
- Install a new O-ring seal.
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Install the EGR pipe and tighten to the correct torque.

Renew Part: Exhaust gas recirculation O-ring seal Quantity: 1 .

Renew Part: Exhaust gas recirculation pipe gasket Quantity: 1 .

Torque

M6x20: 7Nm

M6x25: 11Nm
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Connect the fuel supply pipes and secure with the 2 retaining clips.
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Install the fuel pipe and secure with the retaining clip.
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Connect the 2 fuel pipes and secure in position with the retaining clip.
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Install the oil gauge bracket and tighten to the correct torque.

Torque : 11Nm
Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
CAUTION: Bleed the fuel system by cranking the engine to purge the air from the system.

Bleed the fuel system.

Refer to: FUEL SYSTEM BLEEDING
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Install the NVH material.
Install the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL