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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 277 (Fuel Charging And Controls - INGENIUM I4 2.0L Diesel -- XE/(760)) >> Fuel Charging And Controls - INGENIUM I4 2.0L Diesel (G1947342) >> Removal And Installation >> Fuel Injectors (G1867850) >> Removal

Fuel Injectors (G1867850): Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Be prepared to collect escaping fuel.
  • Wait for a minimum of 1 minute after the engine has stopped before carrying out any repair to the fuel injection system.
CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Disconnect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  2. Remove the engine cover.

    Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL

  3. G11307404Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the noise, vibration and harshness (NVH) material

  4. G11307405Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the fuel injector electrical connectors.

  5. NOTE: To release the centre connection (1) of the fuel injector fuel return line, hold down the outer arms (2) and pull up the centre connection (1), then release the fuel injector fuel return line connector by pulling the outer arms (2) up.
    G11307406Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the fuel injector fuel return line from the fuel injectors.

  6. G11307407Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Position the fuel injector fuel return line to one side.

  7. G11307409Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the wiring harness.

  8. G11309377Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the high pressure fuel pipes.

  9. CAUTION: Discard the bolts.
    G11309390Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the fuel injector retaining clamps.

  10. G11309391Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, remove the fuel injector.

    Special Tool(s): 100-012  , JLR-310-253 

  11. Repeat Step  10 for the remaining fuel injectors.
  12. G11309392Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the fuel injector seal.