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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 270 (Instrument Panel And Console -- XE/(760)) >> Instrument Panel And Console (G1868604) >> Diagnosis And Testing >> Instrument Panel Cross-Car Beam (G2724703) >> Removal

Instrument Panel Cross-Car Beam (G2724703): Removal

WARNING: This page is about a different car, the 2020 Jaguar XE and 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any airbag Supplementary Restraint System (SRS) components. To deplete the backup power supply energy, disconnect the battery ground cable and wait for one minute. Failure to follow this instruction may result in personal injury.
  • Never probe the electrical connectors of airbag modules or any other SRS  component. Failure to follow this instruction may result in personal injury.
  • Always wear safety glasses when working on an airbag equipped vehicle and when handling an airbag module. Failure to follow this instruction may result in personal injury
  • Take extra care when handling SRS  components.
CAUTION:
  • Note the installed position of the component(s) prior to removal.
  • Extra care must be taken to avoid twisting the wiring harness, failure to follow this instruction may result in damage to the vehicle.
  • Extra care must be taken to avoid damage to the wiring harness clips, any damaged clips must be replaced.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  1. Disconnect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  2. CAUTION: Make sure to support the vehicle on axle stands.

    Raise and support the vehicle.

  3. Drain the cooling system.

    Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING

    Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING

    Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING

  4. Evacuate the Air Conditioning (A/C) system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING

  5. Remove the right secondary bulkhead panel.

    Refer to: SECONDARY BULKHEAD RIGHT PANEL - INGENIUM I4 2.0L DIESEL

    Refer to: SECONDARY BULKHEAD RIGHT PANEL - INGENIUM I4 2.0L DIESEL

    Refer to: SECONDARY BULKHEAD RIGHT PANEL - V6 S/C 3.0L PETROL

  6. Remove the instrument panel console.

    Refer to: INSTRUMENT PANEL CONSOLE - [+] VEHICLES WITHOUT HEAD UP DISPLAY (G2367421) 

    Refer to: INSTRUMENT PANEL CONSOLE - [+] VEHICLES WITH HEAD UP DISPLAY (G2367422) 

  7. CAUTION: Be prepared to catch the escaping coolant.
    G14011308Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Disconnect the 2 heater hoses.
  8. G14011309Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the A/C  pipes.
    • Remove the nut.
  9. NOTE: Repeat the step for the other side.
    G14011310Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the front treadplate trim panel.
    • Disconnect the electrical connector.
  10. NOTE: Repeat the step for the other side.
    G14011311Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the front door aperture seal.

  11. NOTE: Driver side only.
    G14011312Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the screw.
    • Remove the hood release lever.
  12. NOTE: Repeat the step for the other side.
    G14011313Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the screw.
    • Remove the A-pillar lower trim panel.
  13. NOTE: Repeat the step for the other side.
    G14011314Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the front floor mat.

  14. NOTE: Repeat the step for the other side.
    G14011315Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the screw.
    • Remove the floor heater duct.
  15. G14011316Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 electrical connectors.

  16. G14011317Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the cover.
    • Disconnect the 4 electrical connectors.
  17. G14011318Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 3 electrical connectors.

  18. G14011319Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the bolt.

  19. NOTE: Note the position of the components prior to removal.
    G14011320Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the 5 wiring harness clips.

  20. NOTE: Note the position of the components prior to removal.
    G14011321Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 3 wiring harness clips.
    • Remove the bolt.
  21. NOTE: Note the position of the components prior to removal.
    G14011322Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the wiring harness from the instrument panel cross-car beam.

  22. CAUTION: Take extra care when removing the clips.
    NOTE: Repeat the step for the other side.
    G14011323Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect and aside the evaporator drain tube.

  23. NOTE: Repeat the step for the other side.
    G14011324Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 3 bolts.
    • Remove the instrument panel cross-car beam lower bracket.
  24. CAUTION: This step requires the aid of another technician.
    G14011325Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • With assistance, remove the instrument panel cross-car beam with the climate control housing.
  25. NOTE: Do not disassemble further if the component is removed for access only.
    G14011326Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 6 bolts.
    • Remove the instrument panel cross-car beam from the climate control housing.