Instrument Panel Cross-Car Beam (G2724703): Installation
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NOTE: Only do the following step(s) if the component was previously removed.
- Install the instrument panel cross-car beam to the climate control housing.
- Install and tighten the 6 bolts.
Torque : 9Nm
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CAUTION: This step requires the aid of another technician.
- With assistance, install the instrument panel cross-car beam with the climate control housing.
- Install and tighten the 4 bolts.
Torque : 20Nm
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NOTE: Repeat the step for the other side.
- Install the instrument panel cross-car beam lower bracket.
- Install and tighten the 3 bolts.
Torque : 9Nm
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NOTE: Repeat the step for the other side.
Install the evaporator drain tube.
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NOTE: Make sure that the component is installed to the position noted on removal.
Position the wiring harness on the instrument panel cross-car beam.
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NOTE: Make sure that the component is installed to the position noted on removal.
- Install the 3 wiring harness clips.
- Install and tighten the bolt.
Torque : 9Nm
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NOTE: Make sure that the component is installed to the position noted on removal.
Install the 5 wiring harness clips.
- Install and tighten the bolt.
Torque : 10Nm
- Connect the 3 electrical connectors.
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- Connect the 4 electrical connectors.
- Install the cover.
- Connect the 2 electrical connectors.
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NOTE: Repeat the step for the other side.
- Install the floor heater duct.
- Install and tighten the screw.
Torque : 1.5Nm
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NOTE: Repeat the step for the other side.
Install the front floor mat.
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NOTE: Repeat the step for the other side.
- Install the A-pillar lower trim panel.
- Install and tighten the screw.
Torque : 2.5Nm
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NOTE: Driver side only.
- Install the hood release lever.
- Install and tighten the screw.
Torque : 2.5Nm
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NOTE: Repeat the step for the other side.
Install the front door aperture seal.
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NOTE: Repeat the step for the other side.
- Connect the electrical connector.
- Install the front treadplate trim panel.
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- Install and tighten the nut.
Torque : 20Nm
- Install the 2 A/C pipes.
- Install and tighten the bolt.
Torque : 9Nm
- Install and tighten the nut.
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- Connect the 2 heater hoses.
- Install and tighten the bolt.
Torque : 20Nm
- Install the instrument panel console.
Refer to: INSTRUMENT PANEL CONSOLE - [+] VEHICLES WITHOUT HEAD UP DISPLAY (G2367421)
Refer to: INSTRUMENT PANEL CONSOLE - [+] VEHICLES WITH HEAD UP DISPLAY (G2367422)
- Install the right secondary bulkhead panel.
Refer to: SECONDARY BULKHEAD RIGHT PANEL - INGENIUM I4 2.0L DIESEL
Refer to: SECONDARY BULKHEAD RIGHT PANEL - INGENIUM I4 2.0L DIESEL
Refer to: SECONDARY BULKHEAD RIGHT PANEL - V6 S/C 3.0L PETROL
- Charge the A/C
system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING
- Fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT