Right Cylinder Head (G2244074): Installation
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CAUTION: An acceptable flatness of the cylinder head is 0.1mm.
Check cylinder head face for distortion, across the center and from corner to corner.
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WARNING: Make sure care is taken when handling the cylinder head gasket.CAUTION:
- The head gasket must be installed over the cylinder block dowels.
- Make sure that the mating faces are clean and free of foreign material.
NOTE: Install a new cylinder head gasket.Renew Part: Cylinder head gasket Quantity: 1 .
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CAUTION: Make sure that new cylinder head bolts are installed.NOTE: Tighten the bolts in the indicated sequence.
Install the Special Tool(s) : JLR-303-1653, 303-1492
Renew Part: Cylinder head bolts Quantity: 10 .
Torque : 20Nm
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NOTE: Tighten the bolts in the indicated sequence.
Special Tool(s) : 303-1492
Torque : 35Nm
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NOTE: Slacken the bolts in the sequence shown below.
Special Tool(s) : 303-1492
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NOTE: Tighten the bolts in the indicated sequence.
Special Tool(s) : 303-1492
Torque : 35Nm
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NOTE: Tighten the bolts in the indicated sequence.
Tighten the bolts 1 to 10, a further 90 degrees.
Special Tool(s) : 303-1492
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NOTE: Tighten the bolts in the indicated sequence.
Tighten the bolts 1 to 10, a further 120 degrees.
Special Tool(s) : 303-1492
- Remove the special tools.
Remove the Special Tool(s) : JLR-303-1653, 303-1492
Torque : 25Nm
Torque : 12Nm
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CAUTION:
- If a new cylinder head has been installed then new tappets must be installed.
- If the cylinder head is being removed without a new component being installed, the tappets must be installed in their original positions.
Lubricate the valve tappets with clean engine oil.
Torque : 25Nm
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NOTE: Install a new gasket.
Renew Part: Oil filter housing gasket Quantity: 1 .
Torque : 12Nm
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CAUTION: A new O-ring seal is to be installed.NOTE: Install a new engine oil filter.
Renew Part: Oil filter O-ring seal(s) Quantity: 1 .
Torque : 10Nm
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CAUTION: Install the new seals.
Renew Part: Water outlet connection O-ring seals Quantity: 1 .
Torque : 10Nm
Torque : 20Nm
Torque : 20Nm
Torque : 12Nm
- Refer to: RIGHT CAMSHAFT .
- Refer to: RIGHT EXHAUST MANIFOLD .
- Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .