Left Exhaust Manifold (G2244080): Installation
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CAUTION:
- Make sure the anti-seize compound does not contact the HO2S tip.
- If accidentally dropped or knocked install a new sensor.
NOTE: If the original sensor is to be installed, apply lubricant meeting specification ESE-M12A4-A to the thread of the sensor.Using the special tool install the heated Oxygen Sensor (HO2S).
Special Tool(s) : 310-121
Torque : 45Nm
- Install a new exhaust manifold gasket.
Renew Part: Exhaust manifold gasket Quantity: 1 .
- Using the special tool install the exhaust manifold.
Special Tool(s) : 303-1444-01
- Install a new exhaust manifold gasket.
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NOTE: If a new cylinder head is installed use the special tools in the illustration.
- Install a new exhaust manifold gasket.
Renew Part: Exhaust manifold gasket Quantity: 1 .
- Using the special tool install the exhaust manifold.
Special Tool(s) : 303-1444-02
- Install a new exhaust manifold gasket.
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NOTE: Install the spacers in the noted position.
Install the new exhaust manifold bolts in the sequence illustrated.
Install the Special Tool(s) : JLR-303-1652, 303-1444-01
Renew Part: Exhaust manifold bolts Quantity: 6 .
Torque : 10Nm
- Remove the special tool.
Special Tool(s) : 303-1444-01, 303-1444-02
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NOTE: Install the spacers in the noted position.
Install the new exhaust manifold bolts in the sequence illustrated.
Renew Part: Exhaust manifold bolts Quantity: 2 .
Torque : 10Nm
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Tighten the exhaust manifold bolts in the sequence illustrated.
Remove the Special Tool(s) : JLR-303-1652
Torque : 18Nm
- Install the manifold heatshield.
Torque
Bolt 6.3 x 13: 3Nm
M8: 25Nm
- Secure the wiring harness to the retaining clip.
- Secure the wiring harness to the retaining clip.
- Connect the HO2S sensor.
- Install the engine mounting bracket.
Torque : 48Nm
- Secure the engine wiring harness.
- Secure the engine ground cable.
Torque : 10Nm
- Install the engine mount
Refer to: LEFT ENGINE MOUNT .
- Install the left catalytic converter.
Refer to: LEFT CATALYTIC CONVERTER .
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .