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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 253 (Engine - V8 S/C 5.0L Petrol -- XE/(760)) >> Engine - V8 S/C 5.0L Petrol, Project 8 (G2261898) >> Removal And Installation >> Left Exhaust Manifold (G2244080) >> Installation

Left Exhaust Manifold (G2244080): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. CAUTION:
    • Make sure the anti-seize compound does not contact the HO2S tip.
    • If accidentally dropped or knocked install a new sensor.
    NOTE: If the original sensor is to be installed, apply lubricant meeting specification ESE-M12A4-A to the thread of the sensor.
    G11309785Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool install the heated Oxygen Sensor (HO2S).

    Special Tool(s)  : 310-121 

    Torque  : 45Nm 

  2. G11300670Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new exhaust manifold gasket.

      Renew Part: Exhaust manifold gasket Quantity: 1  .

    • Using the special tool install the exhaust manifold.

      Special Tool(s)  : 303-1444-01 

  3. NOTE: If a new cylinder head is installed use the special tools in the illustration.
    G11300671Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new exhaust manifold gasket.

      Renew Part: Exhaust manifold gasket Quantity: 1  .

    • Using the special tool install the exhaust manifold.

      Special Tool(s)  : 303-1444-02 

  4. NOTE: Install the spacers in the noted position.
    Fig 1: Exhaust Manifold Bolts Installing Sequence
    G11300672Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the new exhaust manifold bolts in the sequence illustrated.

    Install the Special Tool(s)  : JLR-303-1652, 303-1444-01 

    Renew Part: Exhaust manifold bolts Quantity: 6  .

    Torque  : 10Nm 

  5. Remove the special tool.

    Special Tool(s)  : 303-1444-01, 303-1444-02 

  6. NOTE: Install the spacers in the noted position.
    Fig 2: Exhaust Manifold Bolts Installing Sequence
    G11300675Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the new exhaust manifold bolts in the sequence illustrated.

    Renew Part: Exhaust manifold bolts Quantity: 2  .

    Torque  : 10Nm 

  7. Fig 3: Exhaust Manifold Bolts Tightening Sequence
    G11300676Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the exhaust manifold bolts in the sequence illustrated.

    Remove the Special Tool(s)  : JLR-303-1652 

    Torque  : 18Nm 

  8. Install the manifold heatshield.

    Torque 

    Bolt 6.3 x 13: 3Nm 

    M8: 25Nm 

  9. Secure the wiring harness to the retaining clip.
  10. Secure the wiring harness to the retaining clip.
  11. Connect the HO2S sensor.
  12. Install the engine mounting bracket.

    Torque  : 48Nm 

  13. Secure the engine wiring harness.
  14. Secure the engine ground cable.

    Torque  : 10Nm 

  15. Install the engine mount

    Refer to: LEFT ENGINE MOUNT .

  16. Install the left catalytic converter.

    Refer to: LEFT CATALYTIC CONVERTER .

  17. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .