Crankshaft Pulley (G2247133): Removal
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .
- Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING .
- Remove the cooling fan.
Refer to: ELECTRIC COOLING FAN AND SHROUD .
- Remove the starter motor.
Refer to: STARTER MOTOR .
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NOTE: Note the fitted position of the supercharger belt.
- Using a suitable tool release the tension from the supercharger belt tensioner assembly.
- Remove the supercharger belt.
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NOTE: Note the fitted position of the accessory drive belt.
- Using a suitable tool release the tension from the accessory drive belt tensioner.
- Reposition the accessory drive belt away from the crankshaft pulley.
- Install the special tool.
Special Tool(s) : JLR-303-1304, 303-1448
- Install and tighten the 2 special tool bolts.
Torque : 10Nm
- Install the special tool.
Remove the 2 crankshaft pulley bolts as illustrated.
Install the special tools as illustrated.
Special Tool(s) : 303-1437, 303-1438
Install and tighten the 2 special tool bolts.
Torque : 25Nm
- Remove the 2 special tool bolts.
- Remove the special tool.
Special Tool(s) : JLR-303-1304, 303-1448
Using a suitable axle stand, support the special tools.
Special Tool(s) : 303-1437, 303-1438
General Equipment : Axle stands
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NOTE: The crankshaft pulley bolt will be very tight.
With the aid of the special tool remove the crankshaft pulley bolt.
- Install the special tool.
Special Tool(s) : JLR-303-1304, 303-1448
- Install and tighten the 2 special tool bolts.
Torque : 10Nm
- Install the special tool.
- Remove the two bolts from the special tool.
Remove the special tools.
Special Tool(s) : 303-1437, 303-1438
Remove and discard the crankshaft pulley bolt.
Remove the 2 crankshaft pulley bolts as illustrated.
Install the special tool.
Special Tool(s) : 303-1440
Install the special tool.
Special Tool(s) : 303-1441
- Install the special tool.
Special Tool(s) : 303-1439
- Tighten the 4 special tool bolts.
Torque : 25Nm
- Install the special tool.
Using a suitable tool rotate the special tool as illustrated in the direction illustrated.
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NOTE: Make sure to clean the threads in the end of the crankshaft and that the end of the crankshaft is free of any foreign materials.
Remove the crankshaft pulley.
- Remove the 4 bolts from the special tool.
- Remove the special tool from the crankshaft pulley.
Special Tool(s) : 303-1439
Remove the special tool from the crankshaft pulley.
Special Tool(s) : 303-1441