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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 253 (Engine - V8 S/C 5.0L Petrol -- XE/(760)) >> Engine - V8 S/C 5.0L Petrol, Project 8 (G2261898) >> Removal And Installation >> Crankshaft Pulley (G2247133) >> Installation

Crankshaft Pulley (G2247133): Installation

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  1. G11284932Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Apply RTV sealant to the crankshaft pulley keyway.

      Refer to: SPECIFICATIONS .

    • Make sure that the RTV sealant is applied in a 2 mm diameter bead.
    • Make sure that the RTV sealant is applied level with the top of the keyway.
  2. NOTE: Make sure to clean the threads in the end of the crankshaft and that the end of the crankshaft is free of any foreign materials.
    G11284933Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the crankshaft pulley.
  3. G11284925Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s)  : 303-1440 

  4. G11284935Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s)  : 303-1439 

    • Tighten the 4 special tool bolts.

      Torque  : 25Nm 

  5. G11284936Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s)  : 303-1441 

  6. G11284937Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Rotate the crankshaft pulley installation tool until the crankshaft pulley is fully located.
    • Make sure the special tool is not over tightened, as this may result in damage to the components.
  7. G11284936Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s)  : 303-1441 

  8. G11284935Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts from the special tool.
    • Remove the special tool from the crankshaft pulley.

      Special Tool(s)  : 303-1439 

  9. G11284925Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s)  : 303-1440 

  10. NOTE: The original M10 bolts can be reused.
    G11284924Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation. Refer to: SPECIFICATIONS .
    • Install and tighten the 2 crankshaft pulley bolts as illustrated.

      Torque  : 65Nm 

  11. G11284923Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the new crankshaft pulley bolt finger tight at this stage.

    Renew Part: Crankshaft pulley bolt Quantity: 1  .

  12. G11284917Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tools.

    Special Tool(s)  : 303-1437, 303-1438 

  13. G11284918Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 special tool bolts.

    Torque  : 25Nm 

  14. G11284919Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using a suitable axle stand, support the special tools.

    Special Tool(s)  : 303-1437, 303-1438 

    General Equipment  : Axle stands 

  15. G11285712Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 special tool bolts.
    • Remove the special tool.

      Special Tool(s)  : JLR-303-1304, 303-1448 

  16. NOTE:
    • The use of a torque multiplier capable of 600Nm will be required.
    • The illustration shows the tool positioning for LH threaded crankshaft damper bolts, RH threaded crankshaft bolts will require the tool position to be the opposite direction.
    G11284944Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the crankshaft pulley bolt. Make sure that the socket is turned through 270 degrees not the torque wrench.

    Torque 

    Stage 1: 200Nm 

    Stage 2: 270° 

  17. G11285712Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s)  : JLR-303-1304, 303-1448 

    • Install and tighten the 2 special tool bolts.

      Torque  : 10Nm 

  18. G11284943Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 special tool bolts.
    • Remove the special tools.

      Special Tool(s)  : 303-1437, 303-1438 

  19. NOTE:
    • The original M10 bolts can be reused.
    • The original M10 bolts can be reused.
    G11284916Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation. Refer to: SPECIFICATIONS .
    • Install and tighten the 2 crankshaft pulley bolts as illustrated.

      Torque  : 65Nm 

  20. G11285712Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 special tool bolts.
    • Remove the special tool.

      Special Tool(s)  : JLR-303-1304 

  21. G11286537Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Using a suitable tool release the tension from the accessory drive belt tensioner.
    • Install the accessory drive belt over the crankshaft pulley.
    • Allow the accessory drive belt to be fully tensioned and remove the suitable tool from the tensioner assembly.
  22. G11286497Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Using a suitable tool release the supercharger belt tensioner assembly.
    • Install the supercharger belt, make sure the supercharger belt is correctly located on each pulley.
    • Allow the supercharger belt to be fully tensioned and remove the suitable tool from the tensioner assembly.
  23. Install the cooling fan.

    Refer to: ELECTRIC COOLING FAN AND SHROUD .

  24. Install the starter motor.

    Refer to: STARTER MOTOR .

  25. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

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