Left Fuel Rail (G2244112): Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Extreme cleanliness must be exercised when handling these components. Make sure that all tools and the surrounding area is clean before commencing work.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Always follow the fuel system health and safety precautions when doing any repairs to the fuel system.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Release the pressure in the fuel system.
Refer to: FUEL SYSTEM PRESSURE RELEASE
Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Clean the fuel injectors, high-pressure fuel supply line and surrounding areas.
Refer to: FUEL INJECTION COMPONENT CLEANING
Partially drain the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
NOTE: Be prepared to collect escaping fluids.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the 2 left side coolant pipes.
- Release the clip.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the oil filler cap and the Noise Vibration and Harshness (NVH) material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the vacuum pipe.
WARNING: Be prepared to collect escaping fluids.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Disconnect the 2 right side coolant pipes.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the NVH material.
Remove the air filter outlet pipe T-connector.
Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the clip.
- Disconnect the breather pipe.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- WARNING: Be prepared to collect escaping fluids.
  Remove the 4 bolts.
- Release the 2 fuel line unions.
- Remove the fuel line.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Disconnect the 8 electrical connectors and position the wiring harness to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 bolts.
- Remove the 4 ignition coils.
NOTE: Right side shown, left side is similar.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Using the special tool remove the 4 spark plugs.

Special Tool(s): 303-1450
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Following installation of the spark plugs in the cylinder head, visually inspect the paint mark on the terminal of the spark plug for correct orientation. The head of the T paint mark must face the fuel injector within ± 45°.
CAUTION: Make a note of the fuel injector clamp alignment to the fuel rail prior to removal.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 bolts.
- Remove the fuel rail.
CAUTION:
- Make sure that the special tool is located correctly to the fuel injector prior to removing the fuel injector.
- Make sure that the special tool is held square to the fuel injector during removal.
- Make sure that all open ports are covered to prevent any foreign material ingress.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Using the special tool, remove the 4 fuel injectors.

Special Tool(s): 310-197
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the 4 fuel injector clamps.
CAUTION:
- Do not use a knife to remove the Teflon seal as damage could occur to the fuel injector.
- Do not cut the Teflon seal to deep as damage could occur to the fuel injector.
- Pinch the Teflon seal to allow the tool to cut the Teflon seal without damaging the fuel injector.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the 4 fuel injector seals.
CAUTION: Do not use any sharp tools to remove the O-ring seal as damage could occur to the fuel injector.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the 4 fuel injector O-ring seals.