High Pressure Fuel Pump 1 - AWD (G2244116): Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.

CAUTION:

Do not allow the unions to hit the olive ends of the High Pressure (HP) fuel delivery line. Failure to follow this instruction may result in damage to the vehicle.
Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all components must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Always follow the fuel system health and safety precautions when doing any repairs to the fuel system.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Release the pressure in the fuel system.
Refer to: FUEL SYSTEM PRESSURE RELEASE
Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Remove the air filter outlet pipe T-connector.
Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the oil filler cap and the Noise, Vibration and Harshness (NVH) material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the NVH material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the clip.
Clean the fuel injectors, High Pressure (HP) fuel delivery line and surrounding areas.
Refer to: FUEL INJECTION COMPONENT CLEANING
CAUTION: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 bolts.
- Disconnect the 2 fuel line unions.
- Remove and discard the fuel rail cross-over line
CAUTION: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the fuel line union.
- Remove the nut.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the nut from the engine mount bracket.
Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING
Remove the engine undershield.
Refer to: ENGINE UNDERSHIELD - PROJECT 8
Drain the engine oil.
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING
Remove the front right halfshaft.
Refer to: FRONT HALFSHAFT - PROJECT 8
Remove the generator.
Refer to: GENERATOR
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the 3 bolts and idler pulley.
CAUTION: Use a wooden block to protect the oil pan when supporting the engine.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Using a suitable jack, support the engine.

General Equipment: Transmission jack
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the 2 rear bolts from the engine mount.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the clip.
NOTE: Wiring harnesses shown removed for clarity.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the 2 front bolts and engine mount bracket.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Disconnect the 2 electrical connectors from the HP fuel pumps and release the clip.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the clip.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the 2 clips.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Position the wiring harness to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the 2 bolts and the heatshield.
CAUTION: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the 2 fuel line unions from the HP fuel pumps.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the bolt and reposition the fuel line.
CAUTION: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts and release the 2 fuel line unions.
- Remove and discard the HP fuel delivery lines.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the heatshield.
CAUTION: Be prepared to collect escaping oil.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Loosen the 2 bolts a turn each at a time and remove the HP fuel pump.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the fuel pump bucket.