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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 248 (Fuel Charging And Controls - Fuel Charging And Controls - V8 S/C 5.0L Petrol, Project 8 -- XE/(760)) >> Fuel Charging And Controls - V8 S/C 5.0L Petrol, Project 8 (G2261899) >> Removal And Installation >> High Pressure Fuel Pump 1 - AWD (G2244116) >> Installation

High Pressure Fuel Pump 1 - AWD (G2244116): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. G11301843Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Lubricate the high-pressure (HP) fuel pump bucket with clean engine oil.
    • Install the fuel pump bucket.
  2. CAUTION: Tighten the bolts a turn at a time until the correct torque is achieved.
    G11299856Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.
    • Install the HP fuel pump.
    • Install and tighten the 2 bolts.

      Torque  : 11Nm 

  3. G11301840Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the heatshield.

  4. NOTE:
    • Lubricate only the union threads with clean engine oil.
    • Install the 2 bolts and 3 fuel line unions only finger before final tightening.
    G11285490Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new HP fuel line.

      Renew Part: Fuel rail supply pipe(s)  Quantity: 1  .

    • Connect the 3 fuel line unions.
    • Install the 2 bolts.
  5. G11285491Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Tighten the 3 fuel line unions and the 2 bolts.

      Torque 

      Unions (1): 21Nm 

      M6 bolt (2): 11Nm 

      M8 bolt (3): 25Nm 

  6. NOTE: Only tighten the 2 fuel line unions finger tight at this stage.
    G11299820Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 fuel line unions to the HP fuel pumps.

  7. G11299821Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the bolt.

    Torque  : 12Nm 

  8. G11299864Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Tighten the 2 fuel line unions.

      Torque  : 21Nm 

  9. G11299819Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the heatshield.
    • Install and tighten the 2 bolts.

      Torque 

      M10: 29Nm 

      M6: 11Nm 

  10. G11299816Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the 2 wiring harness clips.

  11. G11299815Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the wiring harness clip.

  12. G11299814Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the 2 electrical connectors to the HP fuel pumps.
    • Secure the clip.
  13. G11301830Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine mount bracket.
    • Install and tighten the 2 bolts.

      Torque  : 60Nm 

  14. G11301829Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the clip.

  15. G11299621Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts.

    Torque  : 60Nm 

  16. G11285410Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the jack.

  17. G11299688Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the idler pulley and tighten the 3 bolts.

    Torque  : 25Nm 

  18. Install the generator.

    Refer to: GENERATOR

  19. NOTE: Do not install the engine undershield at this stage.

    Install the front right halfshaft.

    Refer to: FRONT HALFSHAFT - PROJECT 8

  20. G11287120Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the nut.

    Torque  : 60Nm 

  21. NOTE: Install the nut and the 2 fuel line unions finger tight before final tightening.
    G11285501Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 fuel line unions and the nut.

    Torque 

    Unions: 21Nm 

    M5 nut: 6Nm 

  22. NOTE: Install the 4 bolts and 2 fuel line unions finger tight before final tightening.
    G11286155Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel cross-over line.

      Renew Part: Fuel rail balance pipe  Quantity: 1  .

    • Install and tighten the 4 bolts and 2 fuel unions.

      Torque 

      Unions: 21Nm 

      M6: 8Nm 

  23. G11285398Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the clip.

  24. G11286154Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the Noise, Vibration and Harshness (NVH) material and secure the vacuum pipe.

  25. G11286151Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the NVH material and oil filler cap.

  26. Install the air filter outlet pipe T-connector.

    Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR

  27. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  28. Fill the engine with oil.

    Refer to: ENGINE OIL VACUUM DRAINING AND FILLING

  29. Check and top up the engine cooling system.
  30. WARNING: The fuel system must be checked visually for leaks. Failure to follow this instructions may result in personal injury.

    Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD - PROJECT 8

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