Fuel Tank - Project 8 (G2244174): Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all components must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Always follow the fuel system health and safety precautions when doing any repairs to the fuel system.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING
Drain the fuel tank.
Refer to: FUEL TANK DRAINING
Remove the driveshaft.
Refer to: DRIVESHAFT - V8 S/C 5.0L PETROL, PROJECT 8
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Remove the 2 bolts and the heatshield.
WARNING: Be prepared to collect escaping fuel.

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- Move the heatshield away from the fuel tank.
- Disconnect the fuel filler pipe from the fuel tank.
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Remove the 12 bolts and the 2 rear undershields.
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Remove the 5 nuts and the fuel tank shield.
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- Remove the 3 bolts.
- Remove the nut.
- Remove the 2 screws.
- Reposition the left side undershield as illustrated.
WARNING: Be prepared to collect escaping fuel.

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- Disconnect the fuel delivery line.
- Disconnect the fuel return line.
NOTE: Do not disassemble further if the component is removed for access only.

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- Using a suitable stand support the fuel tank assembly.
  General Equipment: Transmission jack
- Remove the 4 bolts and the nut.
- Slightly lower the fuel tank assembly.
- Disconnect the 2 fuel lines and the 2 electrical connectors.
- Release the 2 fuel lines from the 3 clips.
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Using the special tool remove the locking ring.

Special Tool(s): 310-123
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Disconnect the 2 fuel pipes and the electrical connector.
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Remove the fuel pump and sender unit.
Inspect the O-ring seal and replace if damaged or worn.