LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 242 (Fuel Tank And Lines V8 S/C 5.0L Petrol Project 8 -- XE/(760)) >> Fuel Tank And Lines - V8 S/C 5.0L Petrol, Project 8 (G1578888) >> Removal And Installation >> Fuel Tank - Project 8 (G2244174) >> Installation

Fuel Tank - Project 8 (G2244174): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. CAUTION:
    • Make sure the fuel pump and sender unit is correctly installed in to the bracket in the fuel tank.
    • Take extra care not to damage the fuel tank level sensor float and arm.

    Install the fuel pump and sensor unit.

  2. Connect the 2 fuel pipes and the electrical connector.
  3. NOTE: Make sure the locating tang is installed in the correct position.

    Using the special tool, install the locking ring.

    Special Tool(s): 310-123 

  4. NOTE: Do not disassemble further if the component is removed for access only.
    • Using a suitable stand raise the fuel tank assembly.

      General Equipment: Transmission jack 

      Torque  : 25Nm 

    • Connect the 2 fuel lines.
    • Connect the 2 electrical connectors.
    • Install the fuel line to the 3 clips.
    • Install the 4 bolts and the nut.

      Torque  : 25Nm 

    • Connect the fuel delivery line.
    • Connect the fuel return line.
    • Install the 3 bolts and the nut to the underfloor panel.
    • Install the 2 screws to the underfloor panel.
  5. Install the fuel tank shield and the 5 nuts.

    Torque 

    M8 nut: 25Nm 

  6. Install the 2 rear undershields and the 12 bolts.
  7. Connect the fuel filler pipe to the fuel tank.
  8. Reposition the heatshield.
  9. Install the 2 bolts and the heatshield.
  10. Install the driveshaft.

    Refer to: DRIVESHAFT - V8 S/C 5.0L PETROL, PROJECT 8

  11. Fill the fuel tank with the amount recovered during the fuel tank drain procedure.
  12. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT