Front SUBFRAME - INGENIUM I4 2.0L Petrol (G2030532): Installation
Install new suspension arm setting clips.
- Install the transmission oil cooler mounting bracket if previously removed.
Torque : 9Nm
- Install the radiator mounting brackets.
Torque : 9Nm
- Install the stabilizer bar.
Torque : 60Nm
- Install the steering gear wiring harness.
- Install the steering gear. Use new bolts.
Renew Part: Steering gear bolts Quantity: 1 .
Torque
Stage 1: 30Nm
Stage 2: 60°
- Connect the steering gear wiring harness.
- Install both the steering gear heat shields.
Torque : 9Nm
- Install both the engine mounts.
Torque : 47Nm
- Using a suitable stand, install the subframe. Use new bolts.
General Equipment: Transmission jack
Renew Part: Front subframe to body bolts Quantity: 1 .
Torque
Front bolts
Stage 1: 110Nm
Stage 2: 180°
Center bolts
Stage 1: 110Nm
Stage 2: 180°
Rear bolts
Stage 1: 100Nm
Stage 2: 60°
- Remove the radiator support stand.
- Install the steering column. Use a new bolt.
Renew Part: Steering column lower shaft lower bolt Quantity: 1 .
Torque : 30Nm
- Install the transmission oil cooler if previously removed.
Torque : 9Nm
- Lower the vehicle on the lift to an appropriate working height.
- Connect the steering gear wiring harness.
- Install a new engine mount to engine bracket nuts.
Renew Part: Engine mount to engine mount bracket nut Quantity: 1 .
Torque : 60Nm
- Remove the special tools.
- Raise the vehicle on the lift to an appropriate working height.
- Install the engine mount vacuum pipe if previously removed.
- Install both the splash shields.
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CAUTION: Nuts must be tightened with vehicle at normal ride height.
Install all the lower suspension arms from the subframe. Use new nuts and bolts.
Renew Part: Front lower control arm nut and bolt Quantity: 1 .
Renew Part: Rear lower control arm nut and bolt Quantity: 1 .
Torque
Stage 1: 100Nm
Stage 2: 180°
- Install both tie rod end ball joints. Use new nuts.
Renew Part: Tie-rod end nut Quantity: 1 .
Torque : 133Nm
- Install both the stabilizer bar link lower ball joints. Use new nuts.
Renew Part: Stabilizer bar link retaining nut(s) Quantity: 1 .
Torque : 48Nm
- Install the coolant pipe bracket to the subframe if previously removed.
- Install the radiator protection bar.
Torque
M10: 45Nm
M12: 90Nm
- Install the front bumper.
Refer to: FRONT BUMPER - PROJECT 8
- Install the engine undershield.
Refer to: ENGINE UNDERSHIELD
- Install the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL
- Connect the battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
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NOTE: Using Jaguar Land Rover approved equipment, check and if necessary adjust the wheel alignment. SRO must be claimed separately.
Position the vehicle on a suitable 4 post lift and check the 4 wheel alignment.
Refer to: WHEEL ALIGNMENT
General Equipment: 4 post lift