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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 215 (Front Suspension -- XE/(760)) >> Front Suspension (G1920883) >> Removal And Installation >> Wheel Knuckle - Project 8, AWD (G2246514) >> Removal

Wheel Knuckle - Project 8, AWD (G2246514): Removal

WARNING: This page is about a different car, the 2020 Jaguar XE and 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • To avoid damage to the Constant Velocity joint (CV) or CV  boot, do not allow the halfshaft to hang.
  • The lower arm ball joint can be damaged by excessive articulation.
  • The wheel knuckle must be fully supported at all times.
  • Do not allow the wheel knuckle to hang on the lower arm.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • This procedure contains illustrations for left side components, right side components are similar.
  1. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: LIFTING

  2. Remove the wheel and tire.

    Refer to: WHEEL AND TIRE

  3. CAUTION: Do not use air or power tools to remove or install the halfshaft nut.
    G13995645Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply the foot brake and remove and discard the halfshaft nut.

  4. G13995547Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 5 bolts and remove the duct.

  5. G13995647Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt and remove the Anti-lock Brake System (ABS) sensor from the wheel knuckle.
    • Release the ABS wiring harness from the bracket.
    • Position the harness away from the wheel knuckle.
  6. NOTE: If equipped.
    G13995546Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the suspension height sensor link.

  7. CAUTION: Make sure that the brake hose does not support the full weight of the brake caliper assembly.
    G13995649Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove and discard the 2 brake caliper bolts.
    • Remove the brake caliper from the disc and suitably support the caliper away from the wheel knuckle.
  8. G13995650Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Loosen, but do not fully remove the tie rod end nut.
    • Using a suitable tool, release the tie rod end.

      General Equipment: Two leg puller 

    • Remove the nut and position the tie rod assembly away from the wheel knuckle.
  9. G13995544Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove and discard the stabilizer bar link nut.
    • Position the stabilizer bar link in the direction illustrated.
  10. CAUTION: Make sure the nut is installed to the ball joint. Failure to follow this instruction might result in damage to the CV  boot.
    G13995652Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Loosen, but do not fully remove the nut.
    • Position the special tool as illustrated
    • Using the special tool, release the lower arm ball joint.

      Special Tool(s): JLR-204-793A 

      General Equipment: Copper Hammer 

    • Remove the special tool.
  11. G13995653Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the nut.

  12. G13995654Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • CAUTION: Take extra care when releasing the halfshaft. Failure to follow this instruction might result in damage to the CV  boot.
      Using the special tool, release the halfshaft.

      Special Tool(s): 205-857 

    • Remove the special tool.
  13. CAUTION:
    • Do not use air or power tools to remove or install the nut and bolt. Failure to follow this instruction may result in damage to the wheel knuckle.
    • Do not pry or wedge open the clevis gap to release the upper ball joint from the wheel knuckle. Failure to follow this instruction may result in damage to the wheel knuckle.
    G13995551Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove and discard the upper wheel knuckle nut and bolt.
    • Release the wheel knuckle assembly from the upper arm ball joint.
  14. NOTE: Do not disassemble further if the component is removed for access only.
    G13995656Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the wheel knuckle assembly from the vehicle.

  15. G13995657Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the bolt and remove the brake disc.

  16. G13995658Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 3 bolts and remove the brake disc shield.

  17. G13995816Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the bolt and remove the ABS wiring harness bracket.

  18. G13995659Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Position the special tool as illustrated.
    • Using a hydraulic press, remove the wheel hub.

      Special Tool(s): JLR-204-726  , JLR-204-836 

      General Equipment: Hydraulic press 

  19. G13995660Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using a suitable tool, position the inner race 5mm.

    General Equipment: Vise jaw protectors 

    General Equipment: Workbench with vice 

    General Equipment: Chisel 

  20. G13995661Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool as illustrated.

      Special Tool(s): 204-305 

    • Using a hydraulic press, remove the inner bearing race.

    General Equipment: Hydraulic press 

  21. G13995662Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the circlip.

  22. NOTE: Note the position of the wheel bearing before removal.
    G13995663Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tools as illustrated.
    • Using a hydraulic press, remove and discard the wheel bearing.

      Special Tool(s): JLR-204-726 

      General Equipment: Hydraulic press 

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