Diesel Exhaust Fluid Tank Drain And Refill (G1862899): Filling

The following step(s) applies to: 

Using JLR approved equipment: JLR-F00100010 

1. Using the Jaguar Land Rover (JLR) approved diagnostic equipment, follow the on-screen instructions and check the DEF  level.

   General Equipment: Jaguar Land Rover approved diagnostic equipment 

2. CAUTION: Failure to complete this instruction may cause damage to the vehicle.

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   Check the quality of the DEF  within the DEF  dispensing kit using a hydrometer.

   General Equipment: Diesel Exhaust Fluid (DEF) quality hydrometer 

3. WARNING: Failure to complete this instruction may result in personal injury.

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   Make sure the operating levers of the DEF  dispensing kit are in the positions indicated.

   General Equipment: Diesel Exhaust Fluid Dispensing Kit 

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   Reset the diesel exhaust fluid dispensing kit flow meter.

5. NOTE: The value displayed on the illustration is an example only.

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   1. Fill the upper tank to the correct amount of DEF  , previously specified by the JLR  approved diagnostic equipment.

      General Equipment: Diesel Exhaust Fluid Dispensing Kit 

6. CAUTION:

   • Failure to complete this instruction may cause damage to the vehicle.
   • If any DEF  is visible in the clear filler pipe, this must be drained and discarded before proceeding to the next step.

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   Make sure that the inner rubber feed hose is in the position shown.

   General Equipment: Diesel Exhaust Fluid Dispensing Kit 

7. CAUTION:

   • Make sure the DEF  dispensing kit is correctly installed onto the DEF  filler pipe.
   • Make sure that the vehicle paintwork is protected.

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   Install the DEF  dispensing kit on to the DEF  filler pipe.

   General Equipment: Diesel Exhaust Fluid Dispensing Kit 

8. NOTE: Fluid may be visible in the outer hose.

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   Position the DEF  dispensing kit upper  operating lever to the position indicated. The DEF  tank top-up procedure will now commence. Immediately proceed to the next step.

   General Equipment: Diesel Exhaust Fluid Dispensing Kit 

9. CAUTION: Do not overfill the vehicle.

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   • Fill the vehicle with the correct amount of DEF  specified by JLR  approved diagnostic equipment.
   • When the correct amount has been drained, position the DEF  dispensing kit upper operating lever to the position indicated.

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    1. Position the diesel exhaust fluid dispensing kit lower  operating lever to the position indicated.
    2. Operate the pump on the DEF  dispensing kit to recover any DEF  remaining in the clear filler pipe. The DEF  is recovered through the inner pipe at the vehicle filler pipe. The pipe may need to be raised to assist recovery.

       General Equipment: Diesel Exhaust Fluid Dispensing Kit 

11. NOTE: Make sure the pump on the DEF  dispensing kit is switched off  before this step is completed.

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    Position the DEF  dispensing kit lower operating lever to the position indicated.

    General Equipment: Diesel Exhaust Fluid Dispensing Kit 

12. Using the JLR  approved diagnostic equipment, follow the on-screen instructions and check the DEF  level.

    General Equipment: Jaguar Land Rover approved diagnostic equipment 

13. CAUTION:

    • If any fluid remains in the clear filler pipe after the DEF  dispensing kit is disconnected from the vehicle, this must be drained and discarded before the equipment can be used again.
    • Make sure that the vehicle paintwork is protected.

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    Disconnect the DEF  dispensing kit from the DEF  filler assembly.

    General Equipment: Diesel Exhaust Fluid Dispensing Kit 

14. CAUTION: Make sure that the mating faces are clean and free of foreign material.

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    Install the DEF  tank filler cap until an audible click is heard 3 times.

15. Using the JLR  approved diagnostic equipment, prime the DEF  system.

    General Equipment: Jaguar Land Rover approved diagnostic equipment 

    The following step(s) applies to: 

    Using JLR approved equipment: JLR-F00100010A 

16. Using the JLR  approved diagnostic equipment, follow the on-screen instructions and check the DEF  level.

    General Equipment: Jaguar Land Rover approved diagnostic equipment 

17. CAUTION: Failure to complete this instruction may cause damage to the vehicle.

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    Check the quality of the DEF  using a hydrometer.

18. CAUTION: Failure to complete this instruction may cause damage to the vehicle.

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    Make sure that the inner rubber feed hose is in the position shown.

19. CAUTION:

    • Make sure the DEF  dispensing kit is correctly installed onto the DEF  filler pipe.
    • Make sure that the vehicle paintwork is protected.

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    Install the DEF  dispensing kit on to the DEF  filler pipe.

20. NOTE: Refer to the manufacturers instructions.

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    • Select the amount of DEF  to be filled as indicated at step  24 .

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    • Set the DEF  dispensing kit to auto fill.
    • Fill the vehicle with DEF  .
22. CAUTION: Make sure that the vehicle paintwork is protected.

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    Disconnect the DEF  dispensing kit from the DEF  filler pipe.

23. CAUTION: Make sure that the mating faces are clean and free of foreign material.

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    Install the DEF  filler cap until an audible click is heard 3 times.

24. Use the JLR  approved diagnostic equipment to complete routine 0x4097 Reductant First Fill. When complete, run routine 0x4076 - Reductant Pressure Test. The ignition must stay on throughout the whole duration of these routines.

    General Equipment: Jaguar Land Rover approved diagnostic equipment 

25. Use the JLR  approved diagnostic equipment to check the DEF  level.

    General Equipment: Jaguar Land Rover approved diagnostic equipment