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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 203 (Front Disc Brake System -- XE/(760)) >> Front Disc Brake (G1842106) >> Removal And Installation >> Brake Pads - Project 8 (G2248941) >> Installation

Brake Pads - Project 8 (G2248941): Installation

WARNING: This page is about a different car, the 2020 Jaguar XE and 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. WARNING: If the brake caliper piston seal is damaged a new brake caliper must be installed.
    G13996497Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Inspect the brake caliper piston seals for damage.

  2. G13996498Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Clean and inspect the brake caliper at the brake pad contact points.

    NOTE: Step 3-7 should only be done when new brake pads are installed.
  3. CAUTION: Do not allow dirt or foreign liquids to enter the reservoir.
    G13903081Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the cowl panel access cover.
    • Remove the cap from the brake fluid reservoir.
  4. CAUTION: Check the brake fluid reservoir level before pushing the piston back, failure to follow this instruction may result in damage to the vehicle.
    NOTE: As the piston is pushed back into the caliper housing, the brake fluid level in the reservoir will rise. Do not allow the reservoir to overflow.
    G13903089Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using a suitable syringe, remove the brake fluid from the reservoir, if necessary.

  5. G13996499Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using a piston retraction tool, push back the caliper pistons.

  6. CAUTION: Make sure that the wiring harness is correctly routed.
    G13996535Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the brake pad wear sensor.

      Renew Part: Brake pad wear sensor cable  Quantity: 1. 

    • Secure the 4 grommets.
    • Secure the wiring harness to the clip.
  7. Install the front wheel arch liner.

    Refer to: FRONT WHEEL ARCH LINER - PROJECT 8

  8. NOTE: Make sure that the components are installed in correct orientation.
    • Install the brake pads.
    • Install the middle brake pad retaining pin.
    • Install and tighten the pin retaining bolt.

      Torque  : 35Nm 

    • Install the anti-rattle spring.
    • Install the 2 retaining pins.
    • Position and secure the grommet.
    • Connect the brake pad wear sensor to the brake pads.
    • Carefully secure the clip.
    • Install the brake cooling air duct.
    • Install and tighten the 5 screws.

    Torque  : 10Nm 

  9. Install the wheel and tire assembly.

    Refer to: WHEEL AND TIRE - PROJECT 8