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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 182 (Engine Cooling - V8 S/C 5.0L Petrol, Project 8 -- XE/(760)) >> Engine Cooling - V8 S/C 5.0L Petrol, Project 8 (G2261486) >> General Procedures >> Cooling System Draining And Vacuum Filling (G2247224) >> Filling

Cooling System Draining And Vacuum Filling (G2247224): Filling

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. Prepare a sufficient amount of coolant to the specified concentration.

    Refer to: SPECIFICATIONS 

  2. CAUTION: Engine coolant concentration must be maintained at 50%.
    NOTE:
    • For armored vehicles that are going to be used at high speeds for extended periods of time in ambient temperatures above 48'C a ratio of 60% coolant to 40% water must be used. Failure to follow this instruction will result in poor Air Conditioning (A/C) performance.
    • Make sure the coolant supply valve is in the closed position on the special tool.
    • The special tool needs an air pressure of 6 to 8 bar (87 to 116 psi) to operate correctly.
    • Small diameter or long airlines may restrict airflow to the coolant vacuum fill tool.
    G11287814Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the coolant system vacuum refill kit.

      Special Tool(s): HU-919 

    • Position the hose from the vacuum refill adapter into a container of clean coolant.
    • Connect a regulated compressed air supply to the venturi tube assembly.
    • Install the cooling system vacuum refill adapter to the expansion tank.
  3. NOTE:
    • Make sure the coolant supply valve is in the closed position on the vacuum filler gauge assembly.
    • The coolant vacuum fill tool needs an air pressure of 6 to 8 bar (87 to 116 psi) to operate correctly.
    • Small diameter or long airlines may restrict airflow to the coolant vacuum fill tool.
    G11287815Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Open the air supply valve until -0.8 Bar is shown on the gauge.

  4. G11287816Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Close the air supply valve.
    • Allow 1 minute to check the vacuum is held.
  5. NOTE: Close the coolant supply valve when the coolant expansion tank 'MAX' mark is reached or coolant movement has stopped.
    G11287817Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Open the coolant supply valve and allow the coolant to be drawn into the system.

  6. Remove the vacuum filler gauge and cooling system vacuum refill adapter assembly.
  7. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Do not exceed 1.0 bar (15 psi) when pressurizing the cooling system.
    NOTE: If the pressure continues to drop after the initial tolerance, there is a coolant leak.
    G11287806Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Using the correct adapter connect the cooling system pressure test kit to the vehicle expansion tank.
    • Slowly pressurize the cooling system until the pressure gauge reads 1.0 bar (15 psi).
    • Make sure the cooling system holds pressure, and continue to step 8 to bleed coolant from the bleed points.
  8. NOTE:
    • Make sure the hood is open.
    • Make sure the engine is not running.
    1. Switch the Ignition ON and select the park position (car in Parking (P) or Neutral (N) mode).
    2. Open the driver's door.
    3. Fully press the accelerator pedal for 10 seconds.
    4. Fully release the accelerator pedal.
    5. Electric coolant pump will be activated for 5 minutes.
    6. Monitoring the engine coolant level in the engine coolant expansion tank.
    7. After 5 minutes, increase the system pressure until 1 bar is showed in the gauge, if needed.
  9. Connect exhaust extraction hoses to the tail pipes.
  10. CAUTION: Observe the engine temperature warning light. If the warning light is displayed, switch off the engine immediately and allow to cool. Failure to follow this instruction may cause damage to the vehicle

    Run the engine at idle until warm and no further coolant is required, to maintain the coolant level at the maximum mark of the expansion tank.

  11. G11307195Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the coolant expansion tank cap and tighten until an audible click is heard.

  12. Set the heating system to maximum heat, the blower motor to maximum speed and the air distribution to the instrument panel vents.
  13. Increase the engine speed to 2000 Revolutions Per Minute (RPM) for a minimum of 2 minutes.
  14. When hot air is emitted from the heater vents, switch off the heater.
  15. Switch the engine off and allow to cool.
  16. Check and top up the coolant level.
  17. Clean up any spilt coolant.
  18. Raise the vehicle.
  19. Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD - PROJECT 8

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