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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 178 (Engine - INGENIUM I4 2.0L Petrol -- XE/(760)) >> Engine - INGENIUM I4 2.0L Petrol (G2289429) >> Removal And Installation >> Variable Camshaft Timing Actuator (G2320257) >> Installation

Variable Camshaft Timing Actuator (G2320257): Installation

WARNING: This page is about a different car, the 2020 Jaguar XE and 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Maintain tension on the chain to prevent the coloured link from disengaging with its sprocket position.
    G11306930Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new upper timing chain guide.

    Renew Part Upper timing chain guide  Quantity: 1  .

    • Install and tighten the bolt.

    Renew Part Left side timing chain guide bolt  Quantity: 1  .

    Torque: 25 Nm 

  2. CAUTION: Make sure that the upper timing chain does not come off the idler sprocket and stays in the correct position.
    G11306931Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the intake camshaft VCT unit. Make sure that the correct VCT unit is installed as noted in the removal steps.
    • Make sure that the camshaft pin is correctly seated in the VCT unit as illustrated.
    • Install and tighten the new VCT unit center bolt.

    Renew Part: Variable camshaft timing actuator bolts  Quantity: 1  .

    Torque 

    Stage 1:10 Nm 

    Stage 2: Loosen 90  °

    • Check if the highlighted link on the timing chain is aligned with the timing mark on the VCT unit as illustrated.
  3. NOTE: Maintain tension on the chain to prevent the coloured link from disengaging with its sprocket position.
    G11306932Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new upper timing chain guide.

    Renew Part Upper timing chain guide  Quantity: 1  .

  4. CAUTION: Make sure that the upper timing chain does not come off the idler sprocket and stays in the correct position.
    G11306933Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the exhaust camshaft VCT unit. Make sure that the correct VCT unit is installed as noted in the removal steps.
    • Make sure that the camshaft pin is correctly seated in the VCT unit as illustrated.
    • Install and tighten a new VCT unit center bolt.

    Renew Part: Variable camshaft timing actuator bolts  Quantity: 1  .

    Torque 

    Stage 1:10 Nm 

    Stage 2: Loosen 90  °

    • Check if the highlighted link on the timing chain is aligned with the timing mark on the VCT  unit as illustrated.
  5. G14000442Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    CAUTION: Make sure that the upper timing chain does not come off the idler sprocket and stays in the correct position.

    Install a new upper timing chain guide.

    Renew Part Upper timing chain guide  Quantity: 1  .

    • Install and tighten the 2 bolts.

    Renew Part: Upper timing chain upper guide bolt  Quantity: 2  .

    Torque: 11 Nm 

  6. G11306935Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Before installing the new timing chain tensioner, make sure that the ratchet clip is on the first groove.

  7. G11306920Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool as illustrated.

    Special Tool(s): JLR-303-1636 

    Torque: 13 Nm 

  8. G11306920Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the new upper timing chain tensioner.

    Renew Part Upper timing chain tensioner  Quantity: 1  .

    Torque: 55 Nm 

  9. CAUTION:
    • Do not directly touch the timing chain tensioner at this stage.
    • Make sure the timing chain tensioner is fully deployed.
    G13894429Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    To correctly deploy the timing chain tensioner, push the timing chain guide against timing chain tensioner in the position illustrated.

  10. G13894521Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the VCT  bolts.

    Torque 

    Stage 1: 25 Nm 

    Stage 2: 60  °

  11. G11306920Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): JLR-303-1636 

  12. G11306919Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): JLR-303-1635 

  13. Install the upper timing cover.

    Refer to: UPPER TIMING COVER 

  14. G11306942Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): JLR-303-1630 

  15. NOTE: This step is to make sure that the timing components are properly installed.
    G13894434Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the special tool JLR-303-1656 crankshaft pulley locking tool to rotate the crankshaft 2 times clockwise.

    Special Tool(s): JLR-303-1656 

  16. G13908538Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the charge air radiator bracket and tighten the retaining bolts to the correct torque.

    Torque: 47 Nm 

  17. G13908537Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 retaining clips.

  18. G13908536Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 5 retaining clips.

  19. Install the charge air cooler.

    Refer to: CHARGE AIR COOLER

  20. Install the hood.

    Refer to: HOOD

  21. Connect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT