Cooling Module (G1859138): Removal

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Cooling fans may continue to operate after the engine is turned off. They may also start to operate after the engine is turned off and continue operating for up to 10 minutes.

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.
Removal steps in this procedure may contain installation details.
Some components shown removed for clarity.

The following step(s) applies to:

All vehicles

Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING
Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Recover the air conditioning system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING
Remove the air cleaner.
Refer to: AIR CLEANER
Remove the intake air resonator.
Refer to: INTAKE AIR RESONATOR
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Remove the intake air duct.
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Disconnect the electric fan connector.
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Disconnect the auxiliary coolant pump harness link connector.
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Remove the cooling module upper mounting brackets.
Partially drain the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
Remove the engine undershield.
Refer to: ENGINE UNDERSHIELD - PROJECT 8
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Disconnect the left side upper coolant hoses.
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Disconnect the right side upper coolant hose.
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Disconnect the coolant hoses from the cooling fan shroud.
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- Disconnect the cooling temperature sensor electrical connector.
- Disconnect the left side lower coolant hose.
The following step(s) applies to:

Vehicles with automatic transmission
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Disconnect the left side lower coolant hose.

The following step(s) applies to:

All vehicles
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Disconnect the auxiliary coolant pump electrical connector.
CAUTION: Be prepared to collect escaping coolant.

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- Disconnect the auxiliary coolant pump coolant hose.
- Remove the auxiliary coolant pump retaining bolt.
- Reposition the auxiliary coolant pump away from the cooling fan shroud.
Remove the front bumper for access.
Refer to: FRONT BUMPER
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Remove the cooling hose from the auxiliary charge air radiator.
CAUTION:
- Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
- Take care not to damage the O-ring seals during installation.
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Remove the upper air conditioning pipe and discard the O-ring seals.
CAUTION:
- Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
- Take care not to damage the O-ring seals during installation.
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Remove the lower air conditioning pipe and discard the O-ring seals.
NOTE: If equipped.

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- Remove the 4 bolts.
- Remove the cooling module protector.
CAUTION: Make sure that the cooling module is supported for this step.

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Remove the cooling module lower retaining bolts.
CAUTION: Make sure that the cooling module is supported for this step.

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Remove the cooling module lower retaining bolts.
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Remove the cooling module.