Cooling Module (G1859138): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

The following step(s) applies to:

All vehicles

Install the cooling module.
Install the cooling module lower retaining bolts.
Torque : 9Nm
NOTE: If equipped.
- Install the cooling module protector.
- Install and tighten the 4 bolts.
Torque

M12 Bolts: 90Nm

M10 Bolts: 45Nm
CAUTION: Make sure new O-ring seals are installed.

Install the lower air conditioning pipe.

Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 2.

Torque : 20Nm
CAUTION: Make sure new O-ring seals are installed.

Install the upper air conditioning pipe.

Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 2.

Torque : 20Nm
Install the cooling hose to the auxiliary charge air radiator.
Install the front bumper.
Refer to: FRONT BUMPER
- Install the auxiliary coolant pump to the cooling fan shroud.
- Install the auxiliary coolant pump retaining bolt.
  Torque : 9Nm
- Install the auxiliary coolant pump coolant hose.
Connect the auxiliary coolant pump electrical connector.
The following step(s) applies to:

Vehicles with automatic transmission
Install the left side lower coolant hose.
The following step(s) applies to:

All vehicles
- Install the left side lower coolant hose.
- Connect the cooling temperature sensor electrical connector.
Install the coolant hoses to the cooling fan shroud.
Install the right side upper coolant hose.
Install the left side upper coolant hoses.
Install the engine undershield.
Refer to: ENGINE UNDERSHIELD - PROJECT 8
Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
Install the cooling module upper mounting brackets.
Torque : 9Nm
Connect the auxiliary coolant pump harness link connector.
Connect the electric fan connector.
Install the intake air duct.
Install the intake air resonator.
Refer to: INTAKE AIR RESONATOR
Install the air cleaner.
Refer to: AIR CLEANER
Charge the air conditioning system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING
Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT