Main Wiring Harness (G1862905): Installation
The following step(s) applies to:
All vehicles
Install the main wiring harness.
Install the 8 clips.
- Connect the electrical connector.
- Install and tighten the 2 nuts.
- Install the 4 clips.
- Install and tighten the 3 nuts.
- Install the clip.
- Install and tighten the bolt.
- Connect the electrical connector.
- Install and tighten the nut.
Torque : 10Nm
- Connect the electrical connector.
- Install the 2 clips.
- Install and tighten the nut.
- Install and tighten the bolt.
Torque : 10Nm
- Install and tighten the 4 nuts.
Torque : 10Nm
- Connect the electrical connector.
- Install the 2 clips.
- Install and tighten the bolt.
- Install and tighten the nut.
Torque : 10Nm
- Connect the 8 electrical connectors.
- Install the 2 clips.
- Install and tighten the nut.
- Install and tighten the bolt.
Torque : 10Nm
- Install and tighten the 2 nuts.
Torque : 10Nm
- Connect the 5 electrical connectors.
- Install the 4 clips.
- Install and tighten the bolt.
Install the 5 clips.
- Connect the 16 electrical connectors.
- Install the 7 clips.
- Reposition the bracket as illustrated.
- Install and tighten the 4 bolts.
Torque : 10Nm
- Install and tighten the nut.
Torque : 10Nm
- Install the wiring harness to the stud.
Install the 13 clips.
- Connect the 9 electrical connectors.
- Install the 12 clips.
- Install the grommet.
- Connect the 3 electrical connectors.
- Install the 4 clips.
- Connect the electrical connector.
- Install the 4 clips.
- Connect the 4 electrical connectors.
- Install the 2 clips.
- Connect the 2 electrical connectors.
- Install the 8 clips.
-
NOTE:
- Repeat this step for the other side.
- Left illustration shown, right is similar.
- Install the bracket.
- Install and tighten the 2 bolts.
-
NOTE: Repeat this step for the other side.
- Install the rear wheel arch liner.
- Install the 6 clips.
- Install and tighten the 4 screws.
-
NOTE: Repeat this step for the other side.
Install the rear left wheel and tire.
Refer to: WHEEL AND TIRE
- Connect the 4 electrical connectors.
- Install the 5 clips.
- Install the wiring harness to the 2 studs.
- Connect the electrical connector.
- Install the 5 clips.
- Connect the 4 electrical connectors.
- Install the 3 clips
Install the 8 clips.
- Connect the 2 electrical connectors.
- Install the 2 clips.
- Connect the 5 electrical connectors.
- Install and tighten the nut.
Torque : 10.5Nm
- Install the 3 clips.
- Install the wiring harness to the stud.
The following step(s) applies to:
Vehicles without fuel fired heater
- Connect the 2 electrical connectors.
- Install the grommet.
The following step(s) applies to:
Vehicles with fuel fired heater
- Connect the electrical connector.
- Install the 5 clips.
- Install the grommet.
- Install the fuel tank.
Refer to: FUEL TANK - INGENIUM I4 2.0L Diesel
Refer to: FUEL TANK - V6 S/C 3.0L Petrol
Refer to: FUEL TANK - INGENIUM I4 2.0L Diesel
The following step(s) applies to:
All vehicles
Install the cover.
- Connect the electrical connector.
- Install the 3 clips.
- Connect the 7 electrical connectors.
- Install the 3 clips.
- Install the wiring harness to the stud.
-
NOTE:
- Repeat this step for the other side.
- Left illustration shown, right is similar.
- Install the bracket.
- Install and tighten the 3 nuts.
Torque : 10Nm
- Install the clip.
- Install the bracket.
- Install and tighten the bolt.
Torque : 10Nm
- Install and tighten the nut.
Torque : 10Nm
- Install the 3 clips.
- Connect the 2 electrical connectors.
- Install the grommet.
- Install the wiring harness to the 2 studs.
-
NOTE: If equipped.
- Connect the electrical connector.
- Install the clip.
- Install the grommet.
-
NOTE: If equipped.
- Install the grommet.
- Connect the 2 electrical connectors.
- Install the 3 clips.
-
NOTE: If equipped.
Install and tighten the 2 nuts.
- Install the wiring harness to the 2 studs.
- Connect the electrical connector.
- Install and tighten the nut.
- Install the 5 clips.
- Install and tighten the bolt.
Torque : 10Nm
- Install the bracket.
- Install and tighten the nut.
Torque : 10Nm
- Connect the electrical connector.
- Install the 3 clips.
- Reposition the wiring harness as illustrated.
- Install and tighten the bolt.
-
NOTE: Left illustration shown, right is similar.
Connect the rear door wiring harness.
-
NOTE:
- Repeat this step for the other side.
- Left illustration shown, right is similar.
- Install the grommet.
- Install the clip.
- Install and tighten the 2 nuts.
Torque : 10Nm
- Install the body control module.
- Install and tighten the 2 nuts.
- Install the wiring harness to the clip.
- Connect the 6 electrical connectors.
- Install the 13 clips.
- Connect the 4 electrical connectors.
- Install the 2 clips.
- Connect the 2 electrical connectors.
- Install the clip.
- Install and tighten the 2 screws.
- Install the bracket to the 4 studs.
- Install and tighten the bolt.
- Install the 5 clips.
- Install the park assist module.
- Install and tighten the bolt.
Torque : 10Nm
- Install and tighten the nut.
Torque : 10Nm
Install the 4 clips.
Connect the 6 electrical connectors.
-
NOTE: Repeat this step for the other side.
- Connect the front door wiring harness.
-
NOTE:
- Repeat the step for the other side.
- Right illustration shown, left is similar.
- Connect the electrical connector.
- Install the 2 clips.
- Install the carpet.
- Install the 2 clips.
-
NOTE:
- Repeat the step for the other side.
- Left illustration shown, right is similar.
- Install the trim.
- Install and tighten the bolt.
- Install the clip.
-
NOTE:
- Repeat the step for the other side.
- Left illustration shown, right is similar.
Install the weatherstrip.
-
NOTE:
- Repeat the step for the other side.
- Left illustration shown, right is similar.
- Install the trim.
- Install the 3 clips.
- Install the 2 floor carpets.
- Install the 4 clips.
Install the left side loadspace trim.
Install the 3 left side loadspace clips.
-
NOTE:
- Repeat the step for the other side.
- Left side shown, right side is similar.
Install the weatherstrip.
-
NOTE: If equipped.
Install the tire repair kit.
-
NOTE: If equipped.
- Install the spare wheel.
- Install the bolt.
Install the loadspace trim.
-
NOTE: Repeat the step for the other side.
- Install the cover.
- Install the 2 clips.
- Install the luggage compartment lid trim panel.
Refer to: LUGGAGE COMPARTMENT LID TRIM PANEL
- Install the rear lamp assembly.
Refer to: REAR LAMP ASSEMBLY
- Install the rear bumper.
Refer to: REAR BUMPER
- Install the parcel shelf.
Refer to: PARCEL SHELF
- Install the luggage compartment treadplate.
Refer to: LUGGAGE COMPARTMENT TREADPLATE
- Install the rear seat backrest cover.
Refer to: REAR SEAT BACKREST COVER
-
NOTE: Repeat this step for the other side.
Remove the left side front row seat.
Refer to: FRONT ROW SEAT
- Install the A-pillar lower trim panel.
Refer to: A-PILLAR LOWER TRIM PANEL
- Install the B-pillar lower trim panel.
Refer to: B-PILLAR LOWER TRIM PANEL
- Install the headliner.
Refer to: HEADLINER
- Install the thermostatic expansion valve.
Refer to: THERMOSTATIC EXPANSION VALVE
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT