Engine Wiring Harness - Project 8 (G2248420): Installation
Install the engine wiring harness.
- Connect the electrical connector.
- Secure the 3 wiring harness clips.
- Connect the electrical connector.
- Secure the 5 wiring harness clips.
- Install the air conditioning Air Conditioning (A/C) compressor.
- Install and tighten the 3 bolts.
Torque : 25Nm
- Connect the electrical connector.
- Secure the wiring harness clip.
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CAUTION: Make sure the accessory belt is correctly aligned to the pulleys. Failure to follow this instruction may result in damage to the vehicle.
- Release the accessory drive belt tensioner.
- Install the accessory drive belt to the A/C compressor pulley.
- Connect the 2 electrical connectors.
- Secure the 6 wiring harness clips.
- Secure the wiring harness carrier.
- Secure the 4 wiring harness clips.
- Connect the electrical connector.
- Secure the 2 electrical connectors.
- Secure the wiring harness carrier.
- Secure the 2 wiring harness clips.
- Connect the electrical connector.
- Secure the 5 wiring harness clips.
- Install the wiring harness carrier.
- Connect the 2 electrical connectors.
- Secure the 2 wiring harness clips.
- Raise the transmission.
General Equipment: Transmission jack
Install and tighten the 6 bolts.
Torque : 48Nm
Remove the jack supporting the transmission.
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NOTE: Make sure the component is installed in the noted position.
- Install the 3 washers.
- Install and tighten the 6 new bolts.
Renew Part: Driveshaft flange bolts Quantity: 6.
Torque : 75Nm
Position the gearshift lever in PARK.
- Install the cable to the selector lever.
- Install and tighten the 2 bolts.
Torque : 11Nm
- Secure the wiring harness carrier.
- Secure the 2 wiring harness clips.
- Connect the 2 electrical connectors.
- Install and tighten the nut to secure the starter cable.
Torque : 7Nm
- Secure the 3 wiring harness clips.
- Install the High Pressure (HP) fuel pump cover.
- Connect the 2 electrical connectors.
- Secure the 4 wiring harness clips.
- Install and tighten the nut to secure the ground cable.
Torque : 10Nm
Install the wiring harness carrier.
- Connect the 9 electrical connectors.
- Secure the 2 wiring harness clips.
Install the wiring harness carrier.
- Connect the 9 electrical connectors.
- Secure the fuel pipes into the 3 clips.
- Secure the 2 hose clips.
- Connect the 4 electrical connectors.
- Secure the 2 wiring harness clips.
- Install and tighten the bolt to secure the ground cable.
Torque : 10Nm
- Connect the 4 electrical connectors.
- Secure the wiring harness clip.
- Install and tighten the bolt to secure the ground cable.
Torque : 10Nm
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- Install the thermostat housing.
- Install and tighten the bolt.
Torque : 10Nm
- Install the clip.
- Connect the electrical connector.
- Secure the 2 wiring harness clips.
- Connect the 2 electrical connectors.
- Secure the 4 wiring harness clips.
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CAUTION: Be prepared to collect escaping fluids.
Install the Noise, Vibration and Harness (NVH) material.
Install the 2 coolant hoses.
Install the NVH material.
Install the 2 coolant hoses.
Connect the vacuum pipe.
- Fill and bleed the engine cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Install the exhaust system.
Refer to: EXHAUST SYSTEM CENTER SECTION
- Install the secondary bulkhead right inner panel.
- Install the secondary bulkhead left inner panel.
- Install the Air Cleaner Outlet Pipe T-Connector.
Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR
- Install the left air filter housing.
Refer to: LEFT AIR FILTER HOUSING
- Install the right air filter housing.
Refer to: RIGHT AIR FILTER HOUSING
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT