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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 143 (Fuel Charging And Controls - V6 S/C 3.0L Petrol -- XE/(760)) >> Fuel Charging And Controls - V6 S/C 3.0L Petrol (G1514777) >> Removal And Installation >> Right Fuel Rail (G1851287) >> Installation

Right Fuel Rail (G1851287): Installation

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. CAUTION:
    • Lubricate only the union threads with clean engine oil.
    • Only tighten the bolts and unions finger tight at this stage.
    G11285490Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the new high pressure fuel pipe.

    Renew Part: Fuel rail supply pipe(s)  Quantity: 1  .

  2. G11285491Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • CAUTION: Fuel pipes may be used a maximum of 4 times, paint mark the fuel tube after each full tightening sequence.
      Install the high pressure fuel pump supply pipe hand tight until the unions are fully seated.
    • Install the high pressure fuel pump supply pipe mounting bracket bolts hand tight, then loosen by 90 degrees.
    • Fully tighten the high pressure fuel pump supply pipes unions.

      Torque  : 21Nm 

    • Fully tighten the high pressure fuel pump supply pipe mounting bracket bolts.

      Torque 

      M8 bolt (3): 25Nm 

      M6 bolt (2): 11.5Nm 

    • Wait for 30 seconds.
    • Check the high pressure fuel pump supply pipe unions torque.

      Torque  : 21Nm 

  3. G11299953Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • CAUTION: Fuel pipes may be used a maximum of 4 times, paint mark the fuel tube after each full tightening sequence.
      Install the high pressure fuel pump supply pipes hand tight until the unions are fully seated.
    • Fully tighten the high pressure fuel pump supply pipe unions.

      Torque  : 21Nm 

  4. G11299821Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the high pressure fuel pump supply pipe.

    Torque  : 12Nm 

  5. G11299996Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Wait for 30 seconds.
    • Check the high pressure fuel pump supply pipe unions torque.

      Torque  : 21Nm 

  6. Install the high pressure fuel pipe shield.

    Torque 

    M10: 29Nm 

    M6: 11Nm 

  7. Connect and secure the high pressure fuel pump wiring harness.
  8. Install the engine mount bracket to the engine.

    Torque  : 48Nm 

  9. Secure the generator wiring harness.
  10. Remove the hydraulic jack.

    General Equipment: Transmission jack 

  11. Install the idler pulley.

    Torque  : 25Nm 

  12. Install the generator.

    Refer to: GENERATOR

  13. Install the engine mount nut.

    Torque  : 60Nm 

  14. G11288044Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new seal.

    Renew Part: Fuel injector O-ring seals  Quantity: 1  .

  15. G11288046Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, install a new fuel injector seal.

    Special Tool(s): 310-198 

    Renew Part: Fuel injector seal  Quantity: 1  .

  16. G11288047Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, correctly located the seal.

    Special Tool(s): 310-199 

  17. G11288042Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new fuel injector clamp.

    Renew Part: Fuel Injector replacement kits  Quantity: 1  .

  18. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
    G11293419Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Insert the special tools.

    Special Tool(s): 310-200-01  , 310-200-02 

  19. CAUTION: When installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
    G11293420Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the right side fuel injectors.

  20. NOTE: This step is only required if a new fuel rail is installed.

    Install the fuel rail pressure sensor.

    Refer to: FUEL RAIL PRESSURE SENSOR

  21. CAUTION:
    • If new fuel injectors are installed, a new injector clamp must be installed.
    • Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.
    G11293421Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the right side fuel rail.

    Torque  : 20Nm 

  22. G11293422Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): 310-200-01  , 310-200-02 

  23. G11293423Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the bolt.

    Torque  : 20Nm 

  24. G11293424Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): 310-200-01  , 310-200-02 

  25. G11293425Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the bolt.

    Torque  : 20Nm 

  26. Fig 1: Fuel Rail Retaining Bolts Tightening Sequence
    G11293426Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the bolts in the indicated sequence.

    Torque 

    Bolt 2: 30Nm 

    Bolt 3: 30Nm 

    Bolt 1: 30Nm 

  27. Connect the fuel rail pressure sensor connector.
  28. Install the right side spark plugs.

    Special Tool(s): 303-1450 

    Torque  : 20Nm 

  29. CAUTION: Make sure that the spark plugs are aligned correctly.
    G11310570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Check that the vertical section of the T mark located on top of the spark plug, is aligned to no more than 45 degrees either side from the adjoining fuel injector.

  30. Install the right side ignition coils.

    Torque  : 7Nm 

  31. Connect the right side fuel injectors and ignition coils wiring harness.
  32. CAUTION: Fuel pipes may be used a maximum of 4 times, paint mark the fuel tube after each full tightening sequence.
    G11285501Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the high pressure fuel pump supply pipe and bracket bolt finger tight until the unions are fully seated.
    • Fully tighten the high pressure fuel pump supply pipe union.

      Torque  : 21Nm 

    • Fully tighten the high pressure fuel pump supply pipe mounting bracket bolt.

      Torque  : 6Nm 

    • Wait 30 seconds.
    • Check the high pressure fuel pump supply pipe union torque.

      Torque  : 21Nm 

  33. CAUTION: Fuel pipes may be used a maximum of 4 times, paint mark the fuel tube after each full tightening sequence.
    G11307650Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the high pressure fuel crossover pipe hand tight.
    • Fully tighten the fuel crossover pipe unions.

      Torque  : 21Nm 

    • Fully tighten the fuel crossover pipe retaining bolts.

      Torque  : 11Nm 

    • Wait for 30 seconds.
    • Check the fuel crossover pipe unions for the correct torque.

      Torque  : 21Nm 

  34. Secure the engine wiring harness.
  35. Install the right side breather.
  36. Install the right side engine Noise, Vibration and Harshness (NVH) material.
  37. Connect and secure the brake vacuum pipe.
  38. Connect the right side coolant pipes.
  39. Install the left side engine Noise, Vibration and Harshness (NVH) material.
  40. Secure the left side pipes.
  41. Connect the left side coolant pipes.
  42. Install the air cleaner outlet pipe.

    Refer to: RIGHT AIR CLEANER OUTLET PIPE

  43. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  44. Install the engine cover.

    Refer to: ENGINE COVER - V6 S/C 3.0L PETROL

  45. Fill the cooling system.

    Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING

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