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Home >> Jaguar >> 2019 >> XF S >> Repair and Diagnosis >> External Pages >> Different car >> Section 143 (Fuel Charging And Controls - V6 S/C 3.0L Petrol -- XE/(760)) >> Fuel Charging And Controls - V6 S/C 3.0L Petrol (G1514777) >> Removal And Installation >> Left Fuel Rail (G1853004) >> Installation

Left Fuel Rail (G1853004): Installation

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  1. G11288044Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new seal.

    Renew Part: Fuel injector O-ring seals  Quantity: 1  .

  2. G11288046Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, install a new fuel injector seal.

    Special Tool(s): 310-198 

    Renew Part: Fuel injector seal  Quantity: 1  .

  3. G11288047Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using the special tool, correctly located the seal.

    Special Tool(s): 310-199 

  4. G11288042Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new fuel injector clamp.

    Renew Part: Fuel Injector replacement kits  Quantity: 1  .

  5. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
    G11293419Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Insert the special tools.

    Special Tool(s): 310-200-01  , 310-200-02 

  6. CAUTION: When installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
    G11293420Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the fuel left side injectors.

  7. CAUTION:
    • If new fuel injectors are installed, a new injector clamp must be installed.
    • Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.
    G11293421Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the left side fuel rail.

    Torque  : 20Nm 

  8. G11293422Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): 310-200-01  , 310-200-02 

  9. G11293423Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the bolt.

    Torque  : 20Nm 

  10. G11293424Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Special Tool(s): 310-200-01  , 310-200-02 

  11. G11293425Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the bolt.

    Torque  : 20Nm 

  12. Fig 1: Fuel Rail Retaining Bolts Tightening Sequence
    G11293426Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the bolts in the indicated sequence.

    Torque 

    Bolt 2: 30Nm 

    Bolt 3: 30Nm 

    Bolt 1: 30Nm 

  13. Install the left side spark plugs.

    Special Tool(s): 303-1450 

    Torque  : 20Nm 

  14. CAUTION: Make sure that the spark plugs are aligned correctly.
    G11310570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Check that the vertical section of the T mark located on top of the spark plug, is aligned to no more than 45 degrees either side from the adjoining fuel injector.

  15. Install the left side ignition coils.

    Torque  : 7Nm 

  16. Connect the left side fuel injectors and ignition coils wiring harness.
  17. CAUTION: Fuel tubes may be used a maximum of 4 times, paint mark the fuel tube after each full tightening sequence.
    G14003301Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the high pressure fuel crossover pipe hand tight.
    • Fully tighten the fuel crossover pipe unions.

      Torque  : 21Nm 

    • Fully tighten the fuel crossover pipe retaining bolts.

      Torque  : 11Nm 

    • Wait for 30 seconds.
    • Check the fuel crossover pipe unions for the correct torque.

      Torque  : 21Nm 

  18. Install the right side breather.
  19. Install the right side engine Noise, Vibration and Harshness (NVH) material.
  20. Connect and secure the brake vacuum pipe.
  21. Connect the right side coolant pipes.
  22. Install the purge valve.

    Refer to: EVAPORATIVE EMISSION CANISTER PURGE VALVE

  23. Install the engine cover.

    Refer to: ENGINE COVER - V6 S/C 3.0L PETROL

  24. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

  25. Fill the cooling system.

    Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING

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