Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

Install a new turbocharger gasket.
CAUTION: Make sure that the mating faces are clean and free of foreign material.

Renew Part: Turbocharger to exhaust manifold gasket.
- Install the turbocharger.
- Install 2 retaining nuts in the illustrated positions.
  Torque: 10 Nm
Install the turbocharger in the illustrated sequence.

Fig 1: Turbocharger Retaining Nuts Tightening Sequence

Torque: 25 Nm
Connect the electrical connector.
- Install the turbocharger oil return tube.
- Install new O-ring seals.
  Renew Part: Turbocharger oil return pipe seals.
  
  Torque: 11 Nm
Install the turbocharger outlet pipe.
Secure the catalytic converter to the lower bracket.
Torque: 25 Nm
- Secure the catalytic converter to the turbocharger.
- Install a new gasket.
  Renew Part: Exhaust pipe to turbocharger gasket.
- Install a new clamp.
  Renew Part: Front exhaust clamp.
  
  Torque: 12 Nm
- Install the coolant pipes to the turbocharger.
- Torque: 12 Nm
- Install the turbocharger oil feed pipe.
- Install new banjo bolt washers.
  Renew Part: Turbocharger oil feed pipe banjo bolt washers.
- Install a new banjo bolt.
  Renew Part: Turbocharger oil feed pipe banjo bolt.
  
  Torque: 18 Nm
Install the turbocharger lower heatshield.
Torque: 9 Nm
Install the turbocharger upper heatshields.
Torque: 9 Nm
Fill and bleed the cooling system.
Refer to: Cooling System Partial Draining and Vacuum Filling .
Install the air deflector.
Refer to: Air Deflector .
Install the intake air resonator.
Refer to: Intake Air Resonator .
Connect the battery ground cable.
Refer to: Battery Disconnect and Connect .
Check the engine oil level.
Refer to: Specifications .