Removal And Installation: Installation
Part(s)
| STEP | PART NAME | QUANTITY |
|---|---|---|
| step 3 | Transfer case connecting sleeve O-ring seal | 1 |
| step 4 | Transfer case connecting sleeve O-ring seal | 1 |
| Step 13 | Front driveshaft constant velocity joint bolts | 4 |
Procedure
- Some variation in the illustrations may occur, but the essential information is always correct.
- Some components shown removed for clarity.
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NOTE: If equipped.
Install the Noise, Vibration and Harshness (NVH) damper bracket.
Torque Specification : 25 Nm
-
NOTE: If equipped.
Install the NVH.
Torque Specification : 45 Nm
Install a new O-ring seal.
Renew Part: Transfer case connecting sleeve O-ring seal Quantity: 1.
Install a new O-ring seal.
Renew Part: Transfer case connecting sleeve O-ring seal Quantity: 1.
-
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Apply grease of the correct specification to the input shaft.
Install the transfer case.
-
CAUTION: Make sure the transfer case bolts are installed in the correct orientation.
Install the transfer case retaining bolts.
Torque Specification : 43 Nm
-
NOTE: Do not fully tighten at this stage.
Install the transfer case cross member.
-
NOTE: Do not fully tighten at this stage.
Install the transfer case to cross member retaining bolt.
Fully tighten the transfer case cross member retaining bolts.
Torque Specification : 60 Nm
Fully tighten the transfer case to cross member retaining bolt.
Torque Specification : 110 Nm
-
CAUTION: Do not use excessive force to install the component.
Install the wiring harness.
Install the wiring harness bracket.
Torque Specification : 10 Nm
-
CAUTION: Make sure that new bolts are installed.
Install the front driveshaft.
Torque Specifications :
Stage 1: 40 Nm
Stage 2: 90°
- Install the rear driveshaft.
Refer to: Driveshaft - INGENIUM I4 2.0L Diesel .
Refer to: Driveshaft - V6 S/C 3.0L Petrol .
Refer to: Driveshaft - INGENIUM I4 2.0L Petrol .
- Fill the transfer case.
Refer to: Transfer Case Draining and Filling .
- Install the air deflector.
Refer to: Air Deflector .
- Connect the battery ground cable.
Refer to: Battery Disconnect and Connect .