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Home >> Jaguar >> 2017 >> XJR L >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Engine - V8 N/A 5.0L Petrol -- XJ/X351) >> Engine - V8 5.0L Petrol >> Removal And Installation >> Crankshaft Pulley (G1785731) >> Installation

Crankshaft Pulley (G1785731): Installation

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  1. G11284932
    1. Apply RTV sealant to the crankshaft pulley keyway.
    2. Make sure that the RTV sealant is applied in a 2mm diameter bead.
    3. Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
  2. CAUTION: Install a new friction washer before installing the crankshaft pulley.
    NOTE:
    • Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
    • Skip to step  11 for engines fitted with early RH thread crankshaft bolt.
    G11284933
  3. G11284925

    Install the special tool.

  4. G11284935

    Install the special tool.

    Torque Specifications: 25 Nm 

  5. G11284936

    Install the special tool.

    Special Tool(s):  303-1441

  6. CAUTION: Rotate the crankshaft pulley installation tool anticlockwise until the pulley is fully located, do not over tighten. Failure to do this may result in damge to the components.
    G11284937
  7. G11284936

    Remove the special tool.

  8. G11284935
    • Remove the special tool.
  9. G11284925

    Remove the special tool.

  10. WARNING: Make sure that a new bolt is installed.
    G11284924
    • Apply loctite 270 to the thread of the bolts.
    • Torque Specifications: 65 Nm 
  11. WARNING: Make sure that a new bolt is installed.
    CAUTION: Tighten the component finger tight first.
    G11284923

    Install the crankshaft pulley bolt.

  12. NOTE: The graphic shows the step for LH thread only, RH thread will be the opposite.
    G11284943

    Torque Specifications: 25 Nm 

  13. G11284944

    Torque Specifications: 200 Nm 

  14. NOTE:
    • The use of a torque multiplier capable of 600Nm will be required.
    • Make sure that the socket is turned through 270 degrees not the torque wrench.
    G11284944

    Torque Specifications: 270° 

  15. G11284943

    Remove the special tools.

  16. WARNING: Make sure that a new bolt is installed.
    G11284916
    • Apply loctite 270 to the thread of the bolts.
    • Torque Specifications: 65 Nm 
  17. G11284914
  18. G11284915

    Remove the special tool.

  19. Refer to: STARTER MOTOR (G1279231) .
  20. Refer to:RADIATOR - V8 5.0L PETROL (G1269161) .
  21. Connect the battery ground cable.

    Refer to: BATTERY DISCONNECT AND CONNECT .

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