Removal And Installation: Installation
- Check cylinder head face for distortion, across the center and from corner to corner.
Refer to: Cylinder Head Distortion .
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CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign material.
Install the cylinder head locating dowels.
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NOTE: The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.
Install a new cylinder head gasket.
Renew Part: Cylinder head gasket Quantity: 1.
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CAUTION: Make sure that the component is correctly located on the locating dowels.NOTE: With assistance, install the component.
Install the cylinder head.
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CAUTION: Make sure that new cylinder head bolts are installed.NOTE: Tighten the bolts in the indicated sequence.
Install the cylinder head bolts.
Renew Part: Cylinder head bolts.
Torque Specifications:
Stage 1: 10 Nm
Stage 2: 20 Nm
Stage 3: 53 Nm
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CAUTION: Carry out the following procedure in the indicated sequence.
Release each cylinder head bolt by 180° and then tighten to 53 Nm. Repeat this step for each bolt following the indicated sequence.
Stage 1: Loosen: 180°
Stage 2: Tighten the bolt: 53 Nm
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NOTE: Tighten the bolts in the indicated sequence.
Tighten the cylinder head bolts following the indicated sequence.
Stage 1: 90°
Stage 2: 120°
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Tighten the center bolt.
Torque Specification: 25 Nm
Sample of bolts at rear of the cylinder head.
Install the 3 bolts from the rear of the cylinder head assembly.
Torque Specification: 12 Nm
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CAUTION:
- Make sure that the components are clean, dry and free from corrosion and foreign material.
- Check all timing components for wear and install new components if required.
NOTE: Mark each camshaft roller follower and lash adjuster. Make sure each component is returned to its original fitted position.- Install the 8 tappets.
- Install the 8 camshaft roller followers.
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NOTE: This step is only required if previously removed.
Install the timing chain guide and the retaining bolt.
Torque Specification: 25 Nm
- Install the Noise, Vibration and Harshness (NVH) material to the intake manifold.
- Install the NVH material to the front of the cylinder head.
- Install the coolant outlet pipe and retaining bolt.
Torque Specification: 12 Nm
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CAUTION: Install new O-ring seals.
Install 5 new O-ring seals to the oil filter housing assembly.
Renew Part: Oil filter housing inlet / outlet O-ring seals Quantity: 1.
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WARNING: Be prepared to collect escaping oil.
Install the oil filter housing and the 3 retaining bolts.
Torque Specification: 12 Nm
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- Install the coolant pipe assembly.
- Install the 2 retaining bolts.
Torque Specification: 25 Nm
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CAUTION: Install a new sensor.
Install the engine oil temperature sensor.
Renew Part: Engine oil temperature sensor Quantity: 1.
Torque Specification: 10 Nm
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- Install the engine wiring harness bracket.
- Install the retaining bolt.
Torque Specification: 10 Nm
- Connect the 3 electrical connectors.
- Install the valve cover.
Refer to: Valve Cover .
- Install the turbocharger.
Refer to: Turbocharger .
- Install the intake manifold.
Refer to: Intake Manifold .
- Install the oil filter element.
Refer to: Oil Filter Element .
- Connect the startup battery ground cable.
Refer to: Battery Disconnect and Connect .