Removal And Installation: Installation
| 37.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITH DIESEL EXHAUST FLUID | 3.5 |
| 37.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITHOUT DIESEL EXHAUST FLUID | 3.1 |
| 37.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITHOUT PARTICULATE FILTER | 3.3 |
| 86.75.50 | FRONT SEAT TRACK MOTOR - RENEW | ALL DERIVATIVES | 1.6 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM DIESEL, WITH PARTICULATE FILTER, WITH DIESEL EXHAUST FLUID, 2WD | 6 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM DIESEL, WITH PARTICULATE FILTER, WITH DIESEL EXHAUST FLUID, 4WD | 7 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM DIESEL, WITH PARTICULATE FILTER, WITHOUT DIESEL EXHAUST FLUID, 2WD | 5.6 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM DIESEL, WITH PARTICULATE FILTER, WITHOUT DIESEL EXHAUST FLUID, 4WD | 6.6 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM DIESEL, WITHOUT PARTICULATE FILTER, 2WD | 5.6 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM DIESEL, WITHOUT PARTICULATE FILTER, 4WD | 5.9 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM PETROL, 2WD | 3.8 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 2000 CC, INGENIUM PETROL, 4WD | 3.8 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 3000 CC, AJ V6 (AJ126), 2WD | 3.6 |
| 44.20.01.90 | TRANSMISSION ASSEMBLY - REMOVE FOR ACCESS, AND INSTALL | 3000 CC, AJ V6 (AJ126), 4WD | 4.3 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITH DIESEL EXHAUST FLUID | 6.3 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITH PARTICULATE FILTER, WITH DIESEL EXHAUST FLUID, 4WD | 6.7 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITH PARTICULATE FILTER, WITHOUT DIESEL EXHAUST FLUID, 4WD | 6.2 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITHOUT DIESEL EXHAUST FLUID | 5.8 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM DIESEL, WITHOUT PARTICULATE FILTER, 2WD (No Illustration) | 6 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM PETROL, 2WD | 4.1 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 2000 CC, INGENIUM PETROL, 4WD | 4.5 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 3000 CC, AJ V6 (AJ126) | 3.8 |
| 44.20.01 | TRANSMISSION ASSEMBLY - RENEW | 3000 CC, AJ V6 (AJ126), 4WD | 4.5 |
General Equipment
| EQUIPMENT NAME |
|---|
| Transmission jack |
Part(s)
| STEP | PART NAME | QUANTITY |
|---|---|---|
| Step 18 | Torque converter bolts | 4 |
| Step 25 | Transmission fluid cooler tubes to transmission O-ring seals | 1 |
Procedure
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
Remove the 3 bolts and the toque converter transportation brace.
Make sure the torque converter is fitted to the specification illustrated.
Install the mounting.
Install the transmission plug.
Install the emergency park release lever and the nut
Torque Specification: 12 Nm
Install the transmission covers.
Install the wiring harness.
-
CAUTION: Care must be taken not to damage the component.NOTE: Make sure the electrical connector is correctly secured.
connect the plug and install clips.
Install the heatshield.
Torque Specification: 9 Nm
Install the exhaust bracket.
Torque Specification: 25 Nm
-
CAUTION:
- Make sure the seal is installed correctly.
- To prevent water ingress and subsequent transmission damage, make sure that the breather is fully pushed home into the transmission casing. The white line around the circumference of the pipe should not be visible when correctly installed.
NOTE: Remove and discard all blanking caps.Install the transmission breather.
Install the transfer case mounting.
Torque Specification: 48 Nm
-
WARNING: This step requires the aid of another technician.CAUTION:
- Care must be taken to avoid damaging the surrounding components.
- Make sure that the torque converter remains in the transmission.
NOTE: Remove and discard the tie straps securing the torque converter.Install the transmission.
Install the bolts.
Torque Specification: 47.5 Nm
Install the bolts.
Torque Specification: 47.5 Nm
Install the bolts in the correct orientation.
Torque Specification: 47.5 Nm
- Using a suitable stand, support the transmission.
General Equipment: Transmission jack
- Install the 4 bolts.
Torque Specification: 45 Nm
- Using a suitable stand, support the transmission.
-
NOTE: Only turn the engine in the normal direction of rotation.
Install the new torque converter bolts.
Renew Part: Torque converter bolts.
Torque Specification: 70 Nm
Install the wiring harness bracket.
Torque Specification: 10 Nm
Connect the wiring harness and the clips.
Install the clips.
connect the electrical connector and install the bolt.
Torque Specification: 10 Nm
Secure the clips.
Connect the emergency park release lever.
Torque Specification: 11 Nm
-
CAUTION:
- Be prepared to collect escaping fluids.
- Make sure that new O-ring seals are installed.
NOTE: Remove and discard the blanking caps.Install the transmission cooler pipes.
Renew Part: Transmission fluid cooler tubes to transmission O-ring seals.
Torque Specification: 22 Nm
Install the bolt.
Torque Specification: 22 Nm
- Install the driveshaft.
Refer to: Driveshaft - INGENIUM I4 2.0L Petrol .
- Install the starter motor.
Refer to: Starter Motor .
Remove the engine support beam.
Install the clip.
- Install the cowl vent screen.
Refer to: Cowl Vent Screen .
- Install the engine cover.
Refer to: Engine Cover - INGENIUM I4 2.0L Petrol .
- Connect the battery ground cable.
Refer to: Battery Disconnect and Connect (General Procedures).
- Check the transmission fluid level.
Refer to: Transmission Fluid Level Check .