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Home >> Jaguar >> 2016 >> XJR L >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Engine - V8 N/A 5.0L Petrol -- XJ/X351) >> Engine - V8 5.0L Petrol >> Removal And Installation >> Oil Pan Extension (G1271901) >> Installation

Oil Pan Extension (G1271901): Installation

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  1. G11285171

    Torque Specifications: 8 Nm 

  2. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11285173
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G or Loctite 5900) to the areas shown, and tighten the bolts within 7 minutes.
  3. NOTE: Tighten the bolts in the indicated sequence.
    Fig 1: Oil Pan Extension Bolts Tightening Sequence
    G11285174Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specifications: 25 Nm 

  4. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11285137
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G or Loctite 5900) to the areas shown, and tighten the bolts within 7 minutes.
  5. NOTE: Tighten the bolts in the indicated sequence.
    Fig 2: Oil Pan Bolts Tightening Sequence
    G11285138Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specifications: 12 Nm 

  6. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    G11285177

    Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G or Loctite 5900) to the areas shown, and tighten the bolts within 7 minutes.

  7. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install new lower timing cover.
    G11285178

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

  8. NOTE: Tighten the bolts in the indicated sequence.
    Fig 3: Lower Timing Cover Bolts Tightening Sequence
    G11285179Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specifications: 

    M8 20 Nm 

    M6 12 Nm 

  9. Remove the special tools.
  10. G11285180

    Torque Specifications: 12 Nm 

  11. G11284855

    Torque Specifications: 10 Nm 

  12. G11285182
    • Special Tool(s):  303-1442
    • Special Tool(s):  303-1443
  13. Remove the special tool.
  14. NOTE: Tighten the bolts in the indicated sequence.
    G11285183

    Torque Specifications: 11 Nm 

  15. G11285184

    Torque Specifications: 11 Nm 

  16. G11285164
    • Torque Specifications: 11 Nm 
  17. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285186
  18. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11285187
    • Torque Specifications: 11 Nm 
  19. G11285187

    Loosen the Torx screws half a turn each.

  20. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285189
  21. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11285190
    • Torque Specifications: 11 Nm 
  22. G11285190

    Loosen the Torx screws half a turn each.

  23. G11285192
  24. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11285187
    • Torque Specifications: 11 Nm 
  25. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11285190
    • Torque Specifications: 11 Nm 
  26. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE:
    • Remove and discard the blanking caps.
    • Install the bolt and unions fully finger tight before final tightening.
    G11285195
  27. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11285196
  28. Fig 4: High-Pressure Fuel Supply Lines Bolts Tightening Sequence
    G11285197Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque Specifications: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

      M5 nut (4) 6 Nm 

  29. G11285198
    • Torque Specifications: 21 Nm 
  30. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11285199
    • Torque Specifications: 

      Unions 21 Nm 

      M6 11 Nm 

  31. G11285199
    • Torque Specifications: 21 Nm 
  32. G11285201

    Torque Specifications: 

    M10 29 Nm 

    M6 11 Nm 

  33. G11285155
  34. G11284999

    Torque Specifications: 25 Nm 

  35. G11285092

    Torque Specifications: 

    Unions 21 Nm 

    M6 8 Nm 

  36. G11285205

    Torque Specifications: 21 Nm 

  37. G11285150
  38. G11285149

    Torque Specifications: 40 Nm 

  39. G11285208
  40. G11285148

    Torque Specifications: 25 Nm 

  41. G11285147

    Torque Specifications: 12 Nm 

  42. CAUTION: Install all the bolts finger tight before final tightening.
    G11285145

    Torque Specifications: 25 Nm 

  43. G11285144
  44. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    Fig 5: Bolts Tightening Sequence
    G11285143Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specifications: 48 Nm 

  45. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Install the bolts in the noted position.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    • Tighten the retaining bolts working diagonally.
    G11285085

    Torque Specifications: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  46. G11285163

    Torque Specifications: 48 Nm 

  47. G11285162

    Torque Specifications: 7 Nm 

  48. Refer to: ENGINE (G1271909) .
  49. Refer to: CRANKSHAFT PULLEY (G1785731) .
  50. Lower the vehicle.
  51. Refer to: BATTERY DISCONNECT AND CONNECT .
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