LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2015 >> XFR-S >> Repair and Diagnosis >> External Pages >> Different car >> Section 99 (Fuel Charging & Controls - V6 S/C 3.0L Petrol -- XF/X250) >> Fuel Charging And Controls - V6 S/C 3.0 L Petrol >> Removal And Installation >> Right Fuel Rail (G1557478) >> Removal

Right Fuel Rail (G1557478): Removal

WARNING: This page is about a different car, the 2015 Jaguar XF, 2014 Jaguar XF, and 2013 Jaguar XF. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Make sure that the tools and equipment are clean, free of foreign
material and lubricant.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
  1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (Description and Operation).
  2. Refer to: Fuel System Pressure Release - V6 S/C 3.0L Petrol/V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol (General Procedures).

  3. Refer to: Battery Disconnect and Connect (General Procedures).
  4. Refer to: Engine Cover - V8 S/C 5.0L Petrol (Interior Trim and Ornamentation, Removal and Installation).
  5. Refer to: Secondary Bulkhead Right Panel - V6 S/C 3.0L Petrol/V8 S/C 5.0L Petrol (Removal and Installation).
  6. Refer to: Right Air Cleaner (Removal and Installation).
  7. CAUTION: Be prepared to collect escaping fluids.
    G11419192
  8. G11419193
  9. G11419194
  10. G11419195
  11. CAUTION:
    • Be prepared to collect escaping fluids.
    • Make sure that all openings are sealed. Use new blanking caps.
    G11419196
  12. G11419197
  13. CAUTION:
    • Be prepared to collect escaping fluids.
    • Make sure that all openings are sealed. Use new blanking caps.
    G11419198
  14. G11419199
  15. NOTE: LH illustration shown, RH is similar.
    G11419200
  16. Refer to: Fuel Injection Component Cleaning (General Procedures).

  17. NOTE: LH illustration shown, RH is similar.
    G11419201
  18. CAUTION: Make a note of the fuel injector clamp alignment to the fuel rail prior to removal.
    NOTE: LH illustration shown, RH is similar.
    G11419202
  19. NOTE: This step is only required if a new fuel rail is installed.

    Refer to: Fuel Rail Pressure Sensor (Removal and Installation).

  20. CAUTION:
    • Make sure that the special tool is located correctly to the fuel injector prior to removing the fuel injector.
    • Make sure that the special tool is held square to the fuel injector during removal.
    • Make sure that all open ports are covered to prevent any foreign material ingress.
    G11419203

    Special Tool(s):  310-197

  21. CAUTION:
    • If the fuel injector is being removed without a new component being installed, the fuel injector clamp must remain with the fuel injector it is removed with.
    • If new fuel injectors are installed, a new injector clamp must be installed.
    G11419204
  22. CAUTION:
    • Do not use a knife to remove the Teflon seal as damage could occur to the fuel injector.
    • Do not cut the Teflon seal to deep as damage could occur to the fuel injector.
    • Pinch the Teflon seal to allow the tool to cut the Teflon seal without damaging the fuel injector.
    G11419205
  23. CAUTION: Do not use any sharp tools to remove the O-ring seal as damage could occur to the fuel injector.
    G11419206
  24. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.

  25. Refer to: Air Deflector (Removal and Installation).
  26. Refer to: Generator (Removal and Installation).
  27. G11419207
  28. NOTE: Engine shown removed for clarity.
    G11419208
  29. NOTE: Engine shown removed for clarity.
    G11419209
  30. G11419210
  31. CAUTION: Use a wooden block to protect the oil pan when supporting the engine.
    G11419211

    Using a suitable hydraulic jack, support the engine.

  32. G11419212
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION:
  • Remove and discard the high-pressure fuel supply lines.
  • Be prepared to collect escaping fluids.
  • Make sure that all openings are sealed. Use new blanking caps.
NOTE: Engine shown removed for clarity.
G11419213