Removal And Installation: Installation
Torque Specification: 11 Nm
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CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
- Apply RTV sealant (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
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CAUTION: Install the component in the sequence shown.
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CAUTION: Only tighten the bolts finger tight at this stage.
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NOTE: Tighten the bolts in the indicated sequence.
Torque Specification: 25 Nm
Torque Specification: 12 Nm
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CAUTION: Make sure that the mating faces are clean and free of foreign material.
- Apply RTV sealant (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
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CAUTION: Make sure that the mating faces are clean and free of foreign material.NOTE: Install a new lower timing cover.
Install the bolts, but do not tighten fully at this stage.
Special Tool(s): 303-1433
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NOTE:
- Tighten the bolts in the indicated sequence.
- Special tools shown removed for clarity.
Torque Specification: 12 Nm
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NOTE: Special tools shown removed for clarity.
Torque Specification: 12 Nm
- Remove the special tools.
Torque Specification: 10 Nm
- Torque Specification: 11 Nm
Torque Specification: 10 Nm
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NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
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CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
- Torque Specification: 11 Nm
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CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
- Torque Specification: 11 Nm
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CAUTION:
- Install new high-pressure fuel supply lines.
- Lubricate only the union threads with clean engine oil.
NOTE:- Remove and discard the blanking caps.
- Install the bolt and unions fully finger tight before final tightening.
- Torque Specification:
Unions (1) 21 Nm
M6 (2) 11 Nm
M8 (3) 25 Nm
M5 nut (4) 6 Nm
- Torque Specification:
- Torque Specification: 21 Nm
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NOTE:
- Install the bolt and unions finger tight before final tightening.
- Remove and discard the blanking caps.
- Torque Specification:
Unions 21 Nm
M6 11 Nm
- Torque Specification: 21 Nm
Torque Specification: 48 Nm
Torque Specification:
M10 29 Nm
M6 11 Nm
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NOTE:
- Install the nut and unions finger tight before final tightening.
- Remove and discard the blanking caps.
Torque Specification:
Unions 21 Nm
M5 nut 6 Nm
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CAUTION:
- This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
- Make sure that all openings are sealed. Use new blanking caps.
Torque Specification:
Unions 21 Nm
M6 8 Nm
Torque Specification: 21 Nm
Torque Specification: 25 Nm
Torque Specification: 25 Nm
Torque Specification: 25 Nm
Torque Specification: 40 Nm
Torque Specification: 12 Nm
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CAUTION: Install all the bolts finger tight before final tightening.NOTE: Tighten the bolts in the indicated sequence.
Torque Specification: 48 Nm
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CAUTION:
- Install all the bolts finger tight before final tightening.
- The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
- Install the bolts in the noted position.
NOTE:- Make sure that the crankshaft is not rotated.
- Make sure the crankshaft and flexplate mating faces are clean before installation.
- Tighten the retaining bolts working diagonally.
Install the special tool.
Special Tool(s): JLR-303-1304
Torque Specification:
Stage 1: 45 Nm
Stage 2: 90°
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NOTE: This step is only required if previously removed.
Install a new O-ring seal.
Torque Specification: 115 Nm
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CAUTION: A new O-ring seal is to be installed.
Torque Specification: 25 Nm
- Refer to: Engine - AWD (V6 S/C 3.0L Petrol, Removal).
- Refer to: Crankshaft Pulley (V6 S/C 3.0L Petrol, Removal and Installation).
- Refer to: DIFFERENTIAL DRAINING AND FILLING (Front Drive Axle/Differential, General Procedures).
- Refer to: Engine Oil Draining and Filling (Engine - V6 S/C 3.0L Petrol, General Procedures).
- Connect the battery ground cable.
Refer to: Battery Disconnect and Connect (Battery, Mounting and Cables, General Procedures).