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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine - V8 S/C 5.0L Petrol -- XK/X150) >> Engine - V8 S/C 5.0L Petrol >> Timing Drive Components - Assembly Part Number: TSUBAKI Timing Drive >> Removal And Installation >> Special Tool(S) >> Installation

Special Tool(S): Installation

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  1. CAUTION: Install new friction washers.
    G11285274
  2. G11285273

    Torque Specification: 12 Nm 

  3. G11300130
    • Install the special tool to each Camshaft.
    • Special Tool(s):  303-1452
    • Torque Specification: 10 Nm 
  4. G11285278

    Carefully rotate the camshafts if the position is not as shown.

  5. CAUTION:
    • Do not overturn the camshafts.
    • Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.
    G11300132
    • Special Tool(s):  303-1452
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts. Repeat this step for both camshafts.
  6. G11300130
    • Remove the special tool from each Camshaft.
    • Special Tool(s):  303-1452
  7. CAUTION:
    • Do not allow the camshaft to rotate.
    • If the VVT is knocked or dropped then new VVT(s) must be installed.
    G11300134
    • Install the timing chain with the VVT units.
  8. NOTE: Install the bolts finger tight at this stage.
    G11285271
  9. G11285282
    • Make sure that all the timing chain alignment marks are in the positions shown.
  10. G11285443
  11. G11285440

    Torque Specification: 25 Nm 

  12. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
    G11508453

    Install the timing chain tensioner.

    Torque Specification: 12 Nm 

  13. G11285447

    Apply and maintain tension on the component.

  14. G11285448

    Release the retaining pin.

  15. CAUTION:
    • Do not allow the camshafts to rotate.
    • If the VVT is knocked or dropped then new VVT(s) must be installed.
    G11300150
    • Install the timing chain with the VVT units.
  16. NOTE: Install the bolts finger tight at this stage.
    G11285267
  17. G11285287
    • Make sure that all the timing chain alignment marks are in the positions shown.
  18. G11285266

    Torque Specification: 25 Nm 

  19. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
    G11285463

    Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

    Torque Specification: 12 Nm 

  20. G11285464

    Apply and maintain tension on the component.

  21. G11285465
    1. 6. Release the retaining pin.
  22. G11285292
    • Release and reposition the oil suction tube to one side.
  23. G11285293
    • Install the special tool.
    • Special Tool(s):  303-1482
  24. CAUTION:
    • Apply the torque to the end of the special tool.
    • Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.
    G11285294
    • Install the torque wrench to the special tool.
    • Torque Specification: 35 Nm 
  25. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the exhaust VVT unit bolts first.
    G11285295
    1. Torque Specification: 32 Nm 
    2. Special Tool(s):  303-1482
  26. G11285292
    • Install the oil suction tube.
    • Torque Specification: 10 Nm 
  27. G11285279
    • Remove the special tool.
    • Special Tool(s):  303-1445
  28. G11285297
    • Install the special tool.
    • Special Tool(s):  303-1482
  29. CAUTION:
    • Apply the torque to the end of the special tool.
    • Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.
    G11285298
    • Install the torque wrench to the special tool.
    • Torque Specification: 35 Nm 
  30. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the inlet VVT unit bolts first.
    G11285299

    Torque Specification: 32 Nm 

  31. G11285300
    • Remove the special tool.
    • Special Tool(s):  303-1445
  32. CAUTION: Only rotate the crankshaft clockwise.
    G11284856

    Remove the special tool.

  33. G11284855

    Torque Specification: 10 Nm 

  34. G11284915
    • Remove the special tool.
    • Special Tool(s):  JLR-303-1304
  35. CAUTION: An M16 washer must be used to prevent damage to the crankshaft on installation.
    G11285304

    Install the crankshaft pulley bolt.

    Torque Specification: 20 Nm 

  36. Rotate the engine two complete turns clockwise.
  37. CAUTION: Only rotate the crankshaft clockwise.
    G11285264

    Make sure that the special tool is correctly located.

    Special Tool(s):  JLR-303-1303

  38. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
    G11285300

    Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step  3 of the installation until the special tool 303-1445 is installed correctly.

    Special Tool(s):  303-1445

  39. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
    G11285279

    Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step  3 of the installation until the special tool 303-1445 is installed correctly.

  40. G11285300
    • Remove the special tool.
  41. G11285279
    • Remove the special tool.
  42. G11285264

    Remove the special tool.

    Special Tool(s):  JLR-303-1303

  43. G11285263

    Torque Specification: 10 Nm 

  44. G11285304

    Remove the crankshaft pulley bolt.

  45. Refer to: Timing Cover 
  46. Connect the battery ground cable.

    Refer to: Battery Disconnect and Connect

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