Special Tool(S): Installation
Torque Specification: 8 Nm
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CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
- Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
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NOTE: Tighten the bolts in the indicated sequence.
Torque Specification: 25 Nm
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CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
- Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
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NOTE: Tighten the bolts in the indicated sequence.
Torque Specification: 12 Nm
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CAUTION: Make sure that the mating faces are clean and free of foreign material.
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
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CAUTION: Make sure that the mating faces are clean and free of foreign material.NOTE: Install new lower timing cover.
Install the bolts, but do not tighten fully at this stage.
Special Tool(s): 303-1433
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NOTE: Tighten the bolts in the indicated sequence.
\Torque Specification:
M6 12 Nm
M8 20 Nm
Torque Specification: 12 Nm
Torque Specification: 10 Nm
Special Tool(s): 303-1442, 303-1443
- Remove the special tools.
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NOTE: Tighten the bolts in the indicated sequence.
Torque Specification: 11 Nm
Torque Specification: 11 Nm
- Torque Specification: 11 Nm
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NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
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CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
- Torque Specification: 11 Nm
Loosen the Torx screws half a turn each.
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NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
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CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
- Torque Specification: 11 Nm
Loosen the Torx screws half a turn each.
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CAUTION:
- Install new high-pressure fuel supply lines.
- Lubricate only the union threads with clean engine oil.
NOTE:- Remove and discard the blanking caps.
- Install the bolt and unions fully finger tight before final tightening.
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CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
- Torque Specification: 11 Nm
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CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
- Torque Specification: 11 Nm
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NOTE:
- Do not tighten at this stage.
- Remove and discard the blanking caps.
- Torque Specifications:
Unions (1) 21 Nm
M6 (2) 11 Nm
M8 (3) 25 Nm
M5 nut (4) 6 Nm
- Torque Specifications:
- Torque Specification:
Unions 21 Nm
- Torque Specification:
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NOTE:
- Install the bolt and unions finger tight before final tightening.
- Remove and discard the blanking caps.
- Torque Specifications:
Unions 21 Nm
M6 11 Nm
- Torque Specification:
Unions 21 Nm
- Torque Specification:
Torque Specification:
M10 29 Nm
M6 11 Nm
Torque Specification: 25 Nm
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Torque Specifications:
Unions 21 Nm
M6 11 Nm
Torque Specification:
Unions 21 Nm
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NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
Torque Specification: 40 Nm
Torque Specification: 25 Nm
Torque Specification: 25 Nm
Torque Specification: 55 Nm
Torque Specification: 12 Nm
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CAUTION: Install all the bolts finger tight before final tightening.
Torque Specification: 25 Nm
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CAUTION: Install all the bolts finger tight before final tightening.NOTE: Tighten the bolts in the indicated sequence.
Torque Specification: 48 Nm
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CAUTION:
- Install all the bolts finger tight before final tightening.
- The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
- Install the bolts in the noted position.
NOTE:- Make sure that the crankshaft is not rotated.
- Make sure the crankshaft and flexplate mating faces are clean before installation.
- Tighten the retaining bolts working diagonally.
Torque Specifications:
Stage 1: 45 Nm
Stage 2: 90°
- Refer to: Engine
- Refer to: Crankshaft Pulley
- Lower the vehicle.
- Refer to: Battery Disconnect and Connect