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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Engine - V8 S/C 5.0L Petrol -- XK/X150) >> Engine - V8 S/C 5.0L Petrol >> Oil Pan Extension >> Removal And Installation >> Special Tool(S) >> Installation

Special Tool(S): Installation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2015 Jaguar XKR-S, 2015 Jaguar XKR, 2014 Jaguar XKR-S, 2014 Jaguar XKR, and 2013 Jaguar XKR-S. However, it is still accessible from the selected car via links, so may be relevant.
  1. G11285171

    Torque Specification: 8 Nm 

  2. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11285173
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
  3. NOTE: Tighten the bolts in the indicated sequence.
    Fig 1: Oil Pan Extension Bolts Tightening Sequence
    G11285174Courtesy of OF JAGUAR CARS INC

    Torque Specification: 25 Nm 

  4. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11508127
    • Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.
  5. NOTE: Tighten the bolts in the indicated sequence.
    Fig 2: Oil Pan Bolts Tightening Sequence
    GJ0022909Courtesy of OF JAGUAR CARS INC

    Torque Specification: 12 Nm 

  6. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    G11508129

    Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and tighten the bolts within 7 minutes.

  7. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install new lower timing cover.
    G11285178

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

  8. NOTE: Tighten the bolts in the indicated sequence.
    \
    Fig 3: Lower Timing Cover Bolts Tightening Sequence
    GJ0012161Courtesy of OF JAGUAR CARS INC

    Torque Specification: 

    M6 12 Nm 

    M8 20 Nm 

  9. G11508132

    Torque Specification: 12 Nm 

  10. G11284855

    Torque Specification: 10 Nm 

  11. G11285182

    Special Tool(s):  303-1442, 303-1443

  12. Remove the special tools.
  13. NOTE: Tighten the bolts in the indicated sequence.
    Fig 4: Rear Main Seal Mounting Bolts Tightening Sequence
    G11285184Courtesy of OF JAGUAR CARS INC

    Torque Specification: 11 Nm 

  14. G11508136

    Torque Specification: 11 Nm 

  15. G11285164
    • Torque Specification: 11 Nm 
  16. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285186
  17. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11285187
    • Torque Specification: 11 Nm 
  18. G11285187

    Loosen the Torx screws half a turn each.

  19. G11508141
  20. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285189
  21. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11285190
    • Torque Specification: 11 Nm 
  22. G11285190

    Loosen the Torx screws half a turn each.

  23. G11285192
  24. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE:
    • Remove and discard the blanking caps.
    • Install the bolt and unions fully finger tight before final tightening.
    G11285195
  25. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11285187
    • Torque Specification: 11 Nm 
  26. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11285190
    • Torque Specification: 11 Nm 
  27. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11285196
  28. G11285197
    • Torque Specifications: 

      Unions (1) 21 Nm 

      M6 (2) 11 Nm 

      M8 (3) 25 Nm 

      M5 nut (4) 6 Nm 

  29. G11285198
    • Torque Specification: 

      Unions 21 Nm 

  30. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11288126
    • Torque Specifications:

      Unions 21 Nm 

      M6 11 Nm 

  31. G11508153
    • Torque Specification:

      Unions 21 Nm 

  32. G11285201

    Torque Specification: 

    M10 29 Nm 

    M6 11 Nm 

  33. G11285155
  34. G11284999

    Torque Specification: 25 Nm 

    G11286716
  35. Torque Specifications: 

    Unions 21 Nm 

    M6 11 Nm 

  36. G11285152
  37. G11508159

    Torque Specification: 

    Unions 21 Nm 

  38. NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
    G11286770
  39. G11285150
  40. G11285355

    Torque Specification: 40 Nm 

  41. G11285356

    Torque Specification: 25 Nm 

  42. G11286107

    Torque Specification: 25 Nm 

  43. G11286105

    Torque Specification: 55 Nm 

  44. G11285147

    Torque Specification: 12 Nm 

  45. CAUTION: Install all the bolts finger tight before final tightening.
    G11292984

    Torque Specification: 25 Nm 

  46. G11285144
  47. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    Fig 5: Generator Bolts Tightening Sequence
    GJ0022953Courtesy of OF JAGUAR CARS INC

    Torque Specification: 48 Nm 

  48. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Install the bolts in the noted position.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    • Tighten the retaining bolts working diagonally.
    G11508170

    Torque Specifications: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  49. Refer to: Engine 
  50. Refer to: Crankshaft Pulley 
  51. Lower the vehicle.
  52. Refer to: Battery Disconnect and Connect