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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 93 (Fuel Charging & Controls - V8 S/C 5.0L Petrol -- XK/X150) >> Fuel Charging And Controls - V8 S/C 5.0L Petrol >> Left Fuel Rail >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2015 Jaguar XKR-S, 2015 Jaguar XKR, 2014 Jaguar XKR-S, 2014 Jaguar XKR, and 2013 Jaguar XKR-S. However, it is still accessible from the selected car via links, so may be relevant.
  1. G11288044

    Install new O-ring seals.

  2. G11288046

    Install new Teflon seals.

    Special Tool(s):  310-198

  3. G11288047

    Special Tool(s):  310-199

  4. CAUTION: If the original fuel injector is being installed, the original fuel injector clamp must installed with the fuel injector it was removed with.
    G11288042
  5. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
    G11288049

    Special Tool(s):  310-200-01, 310-200-02

  6. CAUTION:
    • Make sure that the area around the open fuel injector ports are clean and free of foreign material and lubricant prior to installing the fuel injector.
    • When Installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.
    G11288050
  7. CAUTION:
    • If new fuel injectors are installed, a new injector clamp must be installed
    • Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    • Tighten the fuel rail retaining bolts a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.
    G11288051

    Torque Specifcation: 20 Nm 

  8. G11288049

    Special Tool(s):  310-200-01, 310-200-02

  9. G11288053

    Torque Specifcation: 20 Nm 

  10. NOTE: Tighten in the sequence indicated.
    Fig 1: Fuel Rail Retaining Bolts Tightening Sequence
    G11419023Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specifcations: 

    Bolt 2 30 Nm 

    Bolt 3 30 Nm 

    Bolt 1 30 Nm 

    Bolt 4 30 Nm 

  11. NOTE: RH shown LH similar.
    G11541517

    Special Tool(s):  303-1450

    Torque Specifcation: 20 Nm 

  12. G11288038

    Torque Specifcation: 7 Nm 

  13. G11288037
  14. CAUTION: Lubricate only  the union threads with clean engine oil.
    NOTE:
    • Engine shown removed for clarity.
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11285195
  15. Lower the vehicle.
  16. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11285196
  17. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.

  18. NOTE: Engine shown removed for clarity.
    G11285197

    Torque Specifcations: 

    Unions (1) 21 Nm 

    M6 (2) 11 Nm 

    M8 (3) 25 Nm 

    M5 nut (4) 6 Nm 

  19. NOTE: Engine shown removed for clarity.
    G11285198

    Torque Specifcation: 21 Nm 

  20. NOTE: Engine shown removed for clarity.
    G11285201

    Torque Specifcations: 

    M10 29 Nm 

    M6 11 Nm 

  21. NOTE: Engine shown removed for clarity.
    G11285155
  22. Lower the vehicle.
  23. G11285152
  24. NOTE:
    • Lubricate the union threads with clean engine oil.
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11286716
  25. G11286716

    Torque Specifcations: 

    Unions 21 Nm 

    Bolts 8 Nm 

  26. G11286769

    Torque Specifcation: 21 Nm 

  27. Refer to: Air Cleaner Outlet Intermediate Pipe RH (Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).
  28. G11288197
  29. G11288196
  30. G11288195
  31. G11288194
  32. G11541488

    Torque Specifcation: 45 Nm 

  33. G11508542

    Torque Specifcation: 45 Nm 

  34. Refer to: Cowl Vent Screen (Front End Body Panels, Removal and Installation).
  35. Refer to: Battery Disconnect and Connect (Battery, Mounting and Cables, General Procedures).