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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Engine - V8 S/C 5.0L Petrol) >> Engine (V8 S/C 5.0L Petrol) >> Removal and Installation >> Timing Drive Components Assembly Part Number: Tsubaki Timing Drive >> Installation

Timing Drive Components Assembly Part Number: Tsubaki Timing Drive: Installation

WARNING: This page is about a different car, the 2011 Jaguar XKR175, 2011 Jaguar XKR, and 2010 Jaguar XKR. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Install new friction washers.
  1. See figure.
    GJ0012175
  2. Torque: 12 Nm
    GJ0012174
    • Install the special tool to each Camshaft.
    • Special Tool(s): 303-1452
    • Torque: 10 Nm
    G00559428
  4. Carefully rotate the camshafts if the position is not as shown.
    GJ0012177
    5. CAUTION:

    Do not overturn the camshafts.

    Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.

    • Special Tool(s): 303-1452
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts. Repeat this step for both camshafts.
    • Remove the special tool from each Camshaft.
    • Special Tool(s): 303-1452
    G00559428
    7. CAUTION:

    Do not allow the camshaft to rotate.

    If the VVT is knocked or dropped then new VVT(s) must be installed.

  7. Install the timing chain with the VVT units.
    G00559429
    8. NOTE: Install the bolts finger tight at this stage.
  8. See figure.
    GJ0012172
  9. Make sure that all the timing chain alignment marks are in the positions shown.
    GJ0012180
  10. See figure.
    G00559431
  11. Torque: 25 Nm
    G00559424
    12. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  12. Install the timing chain tensioner.

    Torque: 12 Nm

    GJ0013991
  13. Apply and maintain tension on the component.
    G00559432
  14. Release the retaining pin.
    G00559433
    15. CAUTION:

    Do not allow the camshafts to rotate.

    If the VVT is knocked or dropped then new VVT(s) must be installed.

  15. Install the timing chain with the VVT units.
    G00559438
    16. NOTE: Install the bolts finger tight at this stage.
  16. See figure.
    GJ0012168
  17. Make sure that all the timing chain alignment marks are in the positions shown.
    GJ0012183
  18. Torque: 25 Nm
    GJ0012167
    19. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  19. Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

    Torque: 12 Nm

  20. Apply and maintain tension on the component.
    G00559440
  21. Release the retaining pin..
    G00559433
  22. Release and reposition the oil suction tube to one side.
    GJ0012186
    • Install the special tool.
    • Special Tool(s): 303-1482
    GJ0012187
    24. CAUTION:

    Apply the torque to the end of the special tool.

    Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.

    • Install the torque wrench to the special tool.
    • Torque: 35 Nm
    GJ0012188
    25. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the exhaust VVT unit bolts first.
    • Torque: 32 Nm
    • Special Tool(s): 303-1482
    GJ0012189
    • Install the oil suction tube.
    • Torque: 10 Nm
    GJ0012186
    • Remove the special tool.
    • Special Tool(s): 303-1445
    GJ0012178
    • Install the special tool.
    • Special Tool(s): 303-1482
    GJ0012190
    29. CAUTION:

    Apply the torque to the end of the special tool.

    Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.

    • Install the torque wrench to the special tool.
    • Torque: 35 Nm
    GJ0012191
    30. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the inlet VVT unit bolts first.
  30. Torque: 32 Nm
    GJ0012192
    • Remove the special tool.
    • Special Tool(s): 303-1445
    GJ0012193
    32. CAUTION: Only rotate the crankshaft clockwise.
  32. Remove the special tool.
    GJ0012164
  33. Torque: 10 Nm
    G00531483
    • Remove the special tool.
    • Special Tool(s): JLR-303-1304
    G00559420
    35. CAUTION: An M16 washer must be used to prevent damage to the crankshaft on installation.
  35. Install the crankshaft pulley bolt.

    Torque: 20 Nm

    GJ0012195
  36. Rotate the engine two complete turns clockwise.
    37. CAUTION: Only rotate the crankshaft clockwise.
  37. Make sure that the special tool is correctly located.

    Special Tool(s): JLR-303-1303

    G00559591
    38. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  38. Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step 3 of the installation until the special tool 303-1445 is installed correctly.

    Special Tool(s): 303-1445

    GJ0012193
    39. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  39. Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step 3 of the installation until the special tool 303-1445 is installed correctly.
    GJ0012178
  40. Remove the special tool.
    GJ0012193
  41. Remove the special tool.
    GJ0012178
    • Remove the special tool.
    • Special Tool(s): JLR-303-1303
    G00559591
  43. Torque: 10 Nm
    G00559447
  44. Remove the crankshaft pulley bolt.
    GJ0012195
  45. Refer to: Timing Cover  .
  46. Connect the battery ground cable.

    Refer to: BATTERY DISCONNECT AND CONNECT .

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