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Home >> Jaguar >> 2014 >> XK Base, 2D Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Engine - V8 S/C 5.0L Petrol) >> Engine (V8 S/C 5.0L Petrol) >> Removal and Installation >> Timing Drive Components Assembly Part Number: INA Timing Drive >> Installation

Timing Drive Components Assembly Part Number: INA Timing Drive: Installation

WARNING: This page is about a different car, the 2011 Jaguar XKR175, 2011 Jaguar XKR, and 2010 Jaguar XKR. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Install a new friction washer.
  1. See figure.
    GJ0012175
  2. Torque: 12 Nm
    GJ0012174
    • Install the special tool to each Camshaft.
    • Special Tool(s): 303-1452
    • Torque: 10 Nm
    G00559428
  4. Carefully rotate the camshafts if the position is not as shown.
    GJ0012177
    5. CAUTION:

    Do not overturn the camshafts.

    Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.

    • Special Tool(s): 303-1452
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts. Repeat this step for both camshafts.
    • Remove the special tool from each Camshaft.
    • Special Tool(s): 303-1452
    G00559428
    7. CAUTION:

    Do not allow the camshaft to rotate.

    If the VVT is knocked or dropped then new VVT(s) must be installed.

    • Install the timing chain with the VVT units.
    G00559429
    8. NOTE: Install the bolts finger tight at this stage.
  8. See figure.
    GJ0012172
  9. Make sure that all the timing chain alignment marks are in the positions shown.
    GJ0012180
    10. CAUTION:

    If the vehicle is fitted with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).

    Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.

  10. Using the illustration, identify which timing chain tensioner and guide is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only.
    G00559430
  11. See figure.
    G00559431
  12. Torque: 25 Nm
    G00559424
    13. CAUTION:

    If the vehicle is Installed with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).

    Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.

  13. Before installing the timing chain tensioners, use the illustration shown to identify which timing chain tensioner is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only. If a new timing chain tensioner is installed, do not deploy the tensioner pin and proceed to the next step. If the tensioner to be installed has previously been deployed, make sure the attached animation is followed to make sure the tensioner is set correctly, failure to do this may result in damage to the engine.
    14. CAUTION: Do not release the timing chain tensioner locking pin at this stage.
  14. Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

    Torque: 12 Nm

  15. Apply and maintain tension on the component.
    G00559432
  16. Release the retaining pin.
    G00559433
  17. The piston should apply tension to the timing chain guide.
    G00559434
    18. CAUTION: Make sure the tension is maintained.
  18. Using considerable force, move the timing chain guide away from the tensioner to allow the first stage ratchet mechanism to be applied.
    G00559435
  19. If the piston can be pushed back, the tensioner is not correct. Repeat steps 13-19.
    G00559436
    1. Install the special tool to each Camshaft.
    2. Special Tool(s): 303-1452
    3. Torque: 10 Nm
    G00559437
    21. CAUTION: Do not overturn the camshafts.
  21. Carefully rotate the camshafts if the position is not as shown.
    GJ0012177
    22. CAUTION:

    Do not overturn the camshafts.

    Tighten the wing nuts finger tight. Failure to follow this instruction may result in damage to the components.

    • Special Tool(s): 303-1452
    • Using a suitable tool, carefully rock the camshaft clockwise then anti-clockwise. Turn the special tool locking nuts until there is no movement left in camshafts. Repeat this step for both camshafts.
    • Remove the special tool from each Camshaft.
    • Special Tool(s): 303-1452
    G00559437
    24. CAUTION:

    Do not allow the camshafts to rotate.

    If the VVT is knocked or dropped then new VVT(s) must be installed.

  24. Install the timing chain with the VVT units.
    G00559438
    25. NOTE: Install the bolts finger tight at this stage.
  25. See figure.
    GJ0012168
  26. Make sure that all the timing chain alignment marks are in the positions shown.
    GJ0012183
    27. CAUTION:

    If the vehicle is fitted with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).

    Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.

  27. Using the illustration, identify which timing chain tensioner and guide is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only.
    G00559439
  28. Torque: 25 Nm
    GJ0012167
    29. CAUTION:

    If the vehicle is Installed with components shown in section 1 of the illustration, these must be replaced with components shown in section (2).

    Do not attempt to install the components shown in section 1 of the illustration, as damage to the engine may occur.

  29. Before installing the timing chain tensioners, use the illustration shown to identify which timing chain tensioner is currently fitted to the vehicle. Make sure the vehicle is assembled using components shown in section (2) of the illustration only. If a new timing chain tensioner is installed, do not deploy the tensioner pin and proceed to the next step. If the tensioner to be installed has previously been deployed, make sure the attached animation is followed to make sure the tensioner is set correctly, failure to do this may result in damage to the engine.
  30. Do not release the timing chain tensioner locking pin at this stage.

    Before installing the timing chain tensioners, make sure the attached animation is followed to ensure the tensioner is set correctly, failure to do this may result in damage to the engine.

    Torque: 12 Nm

  31. Apply and maintain tension on the component.
    G00559440
  32. Release the retaining pin.
    G00559441
    33. NOTE: Left hand illustration shown, Right hand is similar.
  33. The piston should apply tension to the timing chain guide.
    G00559434
    34. CAUTION: Make sure the tension is maintained.
    NOTE: Left hand illustration shown, Right hand is similar.
  34. Using considerable force, move the timing chain guide away from the tensioner to allow the first stage ratchet mechanism to be applied.
    G00559443
    35. NOTE: Left hand illustration shown, Right hand is similar.
  35. If the piston can be pushed back, the tensioner is not correct. Repeat steps 27-31.
    G00559444
    • Install the special tool.
    • Special Tool(s): 303-1482
    GJ0012187
    37. CAUTION:

    Apply the torque to the end of the special tool.

    Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.

    • Install the torque wrench to the special tool.
    • Torque: 35 Nm
    GJ0012188
    38. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the exhaust VVT unit bolts first.
    • Torque: 32 Nm
    • Special Tool(s): 303-1482
    GJ0012189
  39. Install the oil drain tube.

    Torque: 10 Nm

    G00559445
    • Remove the special tool.
    • Special Tool(s): 303-1445
    GJ0012178
    • Install the special tool.
    • Special Tool(s): 303-1482
    GJ0012190
    42. CAUTION:

    Apply the torque to the end of the special tool.

    Make sure that the torque wrench is aligned with the special tool as illustrated in the graphic.

    • Install the torque wrench to the special tool.
    • Torque: 35 Nm
    GJ0012191
    43. CAUTION: Make sure that the torque wrench does not move whilst tightening the VVT bolts.
    NOTE: Make sure to tighten the inlet VVT unit bolts first.
  43. Torque: 32 Nm
    GJ0012192
    • Remove the special tool.
    • Special Tool(s): 303-1445
    GJ0012193
    • Remove the special tool.
    • Special Tool(s): 303-1447
    GJ0012164
    • Remove the special tool.
    • Special Tool(s): JLR-303-1304
    G00559446
    47. CAUTION: An M16 washer must be used to prevent damage to the crankshaft on installation.
  47. Install the crankshaft pulley bolt.

    Torque: 20 Nm

    GJ0012195
  48. Rotate the engine two complete turns clockwise.
    49. CAUTION: Only rotate the crankshaft clockwise.
  49. Install the special tool.

    Special Tool(s): 303-1447

    GJ0012164
    50. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  50. Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step 3 of the installation until the special tool 303-1445 is installed correctly.

    Special Tool(s): 303-1445

    GJ0012193
    51. CAUTION: If the special tool cannot be installed, the timing chain installation steps must be repeated.
  51. Install the special tool. If the special tool cannot be installed, remove both timing chains and components and repeat the process from step 3 of the installation until the special tool 303-1445 is installed correctly.
    GJ0012178
  52. Remove the special tool.
    GJ0012193
  53. Remove the special tool.
    GJ0012178
    • Remove the special tool.
    • Special Tool(s): 303-1447
    GJ0012164
  55. Torque: 10 Nm
    G00559447
  56. Remove the crankshaft pulley bolt.
    GJ0012195
  57. Refer to: Timing Cover  .
  58. Connect the battery ground cable.

    Refer to: BATTERY DISCONNECT AND CONNECT .

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